Someone on this board suggested using the brushes from Automobile starter motors... they seem like some kind of copper/graphite substance (or something) -but they take higher current.
I like my "dangling wire" :-) but it might be a problem if I had to leave it for an extended period of time.
Thanks for the cool pictures and good ideas! Be fun to see how it works... bet it works fine.
Thanks for the comments.
Yes, high current is an issue I'm very concerned with, especially with plastic brush holders (I've seen plastic brush holders melted in motors). That's one reason I went with 2 brushes for each side of the circuit. It would be easy enough to make it 3 or 4 per side if need be, or just find higher capacity brushes like you suggest.
I have a 24 volt system and don't expect this generator to put out much over 20 or 30 amps, about 10 - 15 amps per brush. Still might be too much, I don't know, but I should find out soon.
Chuckchuck[ Parent ]