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VAWT and Genny Repeatable Low Cost Design | 45 comments (45 topical)
Re: VAWT and Genny Repeatable Low Cost Design (3.00 / 0) (#7)
by MountainMan on Mon Nov 21, 2005 at 12:52:16 PM MST

Can anybody out there provide me with some insight into the types and sizes of pre-manufactured bearing/hub units out there?  I need to learn about what the various parts are called and their sizes and which parts of the assembly are purchasable at local car parts distributors.

thanks,
jp
MountainMan, Julian California
http://www.real-home-based-business-opportunity.com
My ultimate hobby project is to build a ten foot tall robot.



Re: VAWT and Genny Repeatable Low Cost Design (3.00 / 0) (#9)
by willib on Mon Nov 21, 2005 at 01:11:49 PM MST

some ppl on this site use a trailer  hub & spindle assembly , this should work for your purpose.
If you go this route , JC whitney sells trailer hub & spindle assemblies for $36
but they dont show a pic of the spindle??
http://www.jcwhitney.com/autoparts/Browse/tf-Browse/s-10101/showCustom-0/refId-600002440/N-111+10201 +600002440/c-10101
Carpe Ventum (seize the wind)
[ Parent ]


Re: VAWT and Genny Repeatable Low Cost Design (3.00 / 0) (#10)
by kitno455 on Mon Nov 21, 2005 at 03:11:17 PM MST

mt-

thread with pics:
http://www.fieldlines.com/story/2005/9/7/155628/5777

and my diary:
http://www.fieldlines.com/user/kitno455/diary

allan

[ Parent ]



Re: VAWT and Genny Repeatable Low Cost Design (3.00 / 0) (#11)
by MountainMan on Mon Nov 21, 2005 at 04:36:14 PM MST

Hi Alan,
What a coincidence.  While you were posting this, I was at AutoZone buying one that looks identicall.  Did you wind up using this type, or did you bow to the pressure of the Audi or Caddilac crew?

A cute girl at the store helped me open a whole mess of boxes looking for one like this that had bolt holes on both "ends" of the bearings.  Since my application is Vertical, I don't think I need to worry about any of it walking anywhere (fingers crossed).

Do you happen to know what type of a car it is from?  We weren't able to cross reference it back to a car from the aftermarket numbers on the box.

thanks,
jp
MountainMan, Julian California
http://www.real-home-based-business-opportunity.com
My ultimate hobby project is to build a ten foot tall robot.
[ Parent ]



Re: VAWT and Genny Repeatable Low Cost Design (3.00 / 0) (#14)
by wind4Reg on Tue Nov 22, 2005 at 05:36:48 AM MST

Hey MountainMan, you might want to take a look at the front hub/bearing assembly from a Chevy Cavalier or a Pontiac Sunfire. Since these are front wheel drive and the hub and bearing is together in one unit and it provides a mounting point on the hub and has the bearing, plus it is splined already for the axle shaft/CV shaft. That means you don't have to do any welding to the hub assembly itself like you would have to on a trailer hub. This keeps the heat away from the bearing. I am planning on using this setup on my own VAWT. If the Sunfire hub doesn't look strong enough for the size of your turbine then go with one from a 4x4 truck. Best of luck with your project and let us know how it goes.
Reg.


[ Parent ]


Re: VAWT and Genny Repeatable Low Cost Design (3.00 / 0) (#18)
by hvirtane on Tue Nov 22, 2005 at 12:02:26 PM MST

I think that your idea
is a good one.

You might build a couple
of prototypes of the wind
machines first. You might
make a 'Lenz2' turbine prototype
and a 'Picoturbine' prototype.

I think that you will
get a reasonable amount
of power from those machines.

In principle the efficiency
of Savonius turbines is
about 30% - 35% if you'll
use a correct shape.
Ed's Lenz2 might be even better.  

We started to make a prototype
of 'Picoturbine 250' some
time ago, but the project
has not been finished yet.



I've myself planning for
a bit different VAWT,
but a working prototype
hasn't been made,
I've only made of
a plastic tube a model
to check out, how
easy it is to make
the correct shape.  







In Europe car wheel hubs
are cheap as second hand.
Also new bearing sets
are cheap, for example
for Mercedes only 15 euro.
So I think that that a
car wheel hub is
a good way to make
the bearing.    

- Hannu

[ Parent ]



Re: VAWT and Genny Repeatable Low Cost Design (3.00 / 0) (#20)
by windstuffnow on Tue Nov 22, 2005 at 04:26:10 PM MST

  The Pico turbine has a blade efficiency of around 18%.   I built one of their "Pico250" many years back.  It flew for about 4 years before I finally took it down ( still have it actually).  The savonius is pretty poor for collecting electrical energy.  I personally wouldnt build another one.   It did make 250 watts at one point but it took a 40 mph wind to do it.   The Lenz turbine ( 3ft x 4ft) will do 300 watts in a 32 mph wind with an inefficient alternator.  Sorry if I seem a bit bias but it works very well and I'm quite proud of the machine.  3+ years tinkering with it, adapting changes, lots of thought, and many days(months) of frustration as well as a multitude of notebooks with calculations and designs... persistance won...
.
Have Fun! Windstuff Ed
[ Parent ]


Re: VAWT and Genny Repeatable Low Cost Design (3.00 / 0) (#21)
by motorhead2 on Tue Nov 22, 2005 at 05:18:29 PM MST

I think we should start a company together.Vawts are the only way for residential power.Were starting to see more interest already.Have fun and keep thinking.
Mark
[ Parent ]


Re: VAWT and Genny Repeatable Low Cost Design (3.00 / 0) (#24)
by hvirtane on Wed Nov 23, 2005 at 04:04:00 PM MST

Hell Ed,

'Picoturbine' you built sounds
too bad. Maybe the match
of the generator with the
turbine wasn't very good?

But you Lenz turbine
sounds really good.

It seems to to have
a big future.

I hope that you will soon
build even bigger
examples of that.

- Hannu

[ Parent ]



Re: VAWT and Genny Repeatable Low Cost Design (3.00 / 0) (#25)
by windstuffnow on Wed Nov 23, 2005 at 04:24:33 PM MST

  Hi Hannu,
     I have plans to build a larger one from some items I have laying around to see what kind of problems I run into.  The materials I have are 3 large shipping drums which will work for a turbine about 6ft tall and 10ft in diameter.  I'm not real happy with the idea of only 6ft tall but maybe I'll come up with something before I start building it.  It has to be one of those "low budget" projects once again which should prove to be quite interesting.

     The date and time is set for the Pro wind tunnel testing... Monday of next week at 10:30 am.   I'm looking forward to playing with the Pro's and finding out the actual wing efficiency of the turbine.   I have several idea's for improvements that I've been working towards but I want to know the actual output of the original with the exception of the minor improvements already in place.

.
Have Fun! Windstuff Ed
[ Parent ]



Re: VAWT and Genny Repeatable Low Cost Design (3.00 / 0) (#44)
by Jdonnell on Wed Jan 04, 2006 at 08:59:42 PM MST

Here are some similar designs to review--

http://windausenergy.com/

http://www.wind-sail.com/

http://www.windside.com/

http://www.windwandler.de/eng/index.html

Bil Decker - http://www.aerotecture.com/
Article: http://www.consciouschoice.com/2005/cc1808/windmain1808.html

Enjoyed the Thread!

[ Parent ]



Re: VAWT and Genny Repeatable Low Cost Design (3.00 / 0) (#45)
by Jdonnell on Wed Jan 04, 2006 at 09:04:54 PM MST

Oh , this might be good for external lights  -- gates .. etc..

http://www.absak.com/catalog/product_info.php/cPath/32_93_94/products_id/748

http://www.absak.com/pdf/DOLPHINspec.pdf

[ Parent ]



Re: VAWT and Genny Repeatable Low Cost Design (3.00 / 0) (#17)
by kitno455 on Tue Nov 22, 2005 at 11:59:48 AM MST

the first thread was not mine, i just commented on it, so i dont know what car that was. you nead to read my thread pretty carefully though, but i will re-state it here, for posterity:

If you use an auto-derived hub that has a splined hole thru it for the outer CV, you simply MUST put something similar in the hole, with big washers on both ends. these joints are a simple press-fit (though admittedly a tight one), and will come apart under load. VAWT application is likely worse than hawt, due to the mechanical advantage  they have over the bearing.

i used chevy s-10 4x4 front hubs in my experimental mill. it was only up on a short pole for a few days, however, so i cant give long term test results. I have used the same hub on cars for quite a few years, and have had no major problems. the 1990 and up full-size GM 4x4's use IFS, and are usually 6-bolt wheel flange. if i ever build a larger prop, that is what i would use.

allan

[ Parent ]



Re: VAWT and Genny Repeatable Low Cost Design (3.00 / 0) (#22)
by MountainMan on Wed Nov 23, 2005 at 02:33:44 PM MST

kitno,
It seems I just don't get it yet.

Looking at the hub shown in this post:
hub like the one I bought

If I were to use the bolt holes on one end of the assembly to bolt the thing down to a base of some sort, and use the bolt holes on the other end of the assembly to bolt on some sort of a bottom plate for the VAWT/alternator rotor, then all of the weight of the VAWT would be pushing down on the hub assembly, ostensibly holding it together.

In such a use, you would still expect it to come apart?

thanks,
jp
MountainMan, Julian California
http://www.real-home-based-business-opportunity.com
My ultimate hobby project is to build a ten foot tall robot.
[ Parent ]



Re: VAWT and Genny Repeatable Low Cost Design (3.00 / 0) (#23)
by motorhead2 on Wed Nov 23, 2005 at 03:23:06 PM MST

Mtn man Maybe you should start with a small one first.Dont go 8x8 yet.How many blades are you planning to use?These are a different animal.
Mark
[ Parent ]


Re: VAWT and Genny Repeatable Low Cost Design (3.00 / 0) (#26)
by kitno455 on Wed Nov 23, 2005 at 08:16:26 PM MST

yes. think of it this way, not only is gravity pushing down on the bearing, the wind is pushing sideways along the whole of the vawt. that is acting like a big lever, trying to pop the center right out of the joint.

remember, any mill makes power by slowing the wind, the bigger the mill, the more force it has to withstand. these bearings are quite strong, but they require this bolt in tension to hold them together against the kind of forces you will see with anything over a couple feet square. do NOT rely on the press-fit alone.

allan

[ Parent ]



VAWT and Genny Repeatable Low Cost Design | 45 comments (45 topical)

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