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New Idea Makes Box Fan Conversion Very Easy | 53 comments (53 topical, 0 editorial)
Re: New Idea Makes Box Fan Conversion Very Easy (3.00 / 0) (#2)
by ZooT on Sun Jul 3rd, 2005 at 10:41:12 PM MST
(User Info)

New user here*grin*

I just did one of those cheapo "lakewood" box fans too, but I rewound the laminates using 150 turns of #22 AWG wired in series and used 6-1"x1/8" Neos.....

On a breezy morning I couldn't get it to spin up by itself(cogs too much), but after giving it a spin by hand my multimeter showed it was producing 31.4 volts AC using the 20" fan blade.

Today I added a bridge rectifier (25 amps-50 volts) and spinning it by hand I can get a 12 volt bulb to light.

I really don't know what I'm doing yet so I might be heading off in the wrong direction, but right now I'm looking at the Zubwoofer stuff hoping I can build a rotor that will spin up by itself....
I'd really like to use this to keep a few 12 volt trolling motor batteries topped off at my deer hunting camp.

[ Parent ]



Re: New Idea Makes Box Fan Conversion Very Easy (3.00 / 0) (#3)
by ghurd on Sun Jul 3rd, 2005 at 11:30:45 PM MST
(User Info)

Welcome aboard!

This was about the same fan, a Holmes brand.

Reducing the cogging was the 'New Idea'. That is the main problem with these.
With 4 magnets the cogging is almost totally gone.

And it sure was easier than a re-wind!

The fan blade from this motor is now turning a tiny little induction conversion.
This one turns just as easy, and the other one even has bearings!
(check my photo files for Ugly20 or WideOpenSpaces)

I believe a 'Teflon' carrying oil (like 'Slick-50', 'Greased Lightning' or 'T-Plus') will help the bushings spin much more free and last longer.
Just personal experience, but T-Plus is in all my cars because it saves far more than it costs in gas alone, and they run cooler.
No connection with any of them and me.

Keep an eye out for another donor fan to try this.

G-

[ Parent ]



Re: New Idea Makes Box Fan Conversion Very Easy (3.00 / 0) (#11)
by Norm (peppysue@suite224.net) on Mon Jul 4th, 2005 at 12:46:55 PM MST
(User Info)

On a breezy morning I couldn't get it to spin up by itself(cogs too much), but after giving it a spin by hand my multimeter showed it was producing 31.4 volts AC using the 20" fan blade.

Today I added a bridge rectifier (25 amps-50 volts) and spinning it by hand I can get a 12 volt bulb to light.


  You don't really know what the rpm is ...do you?
Here is a quick simple way.....


  count the number of threads per inch ...grab the nut and see how far it travels in 10 seconds.
...if you're really a new guy you might have missed this.....

http://www2.suite224.net/~peppysue/

a three blade 3ft. diameter rotor with a wide root
might spin this thing okay....
                   ( :>) Norm.
( :>) Norm
[ Parent ]



New Idea Makes Box Fan Conversion Very Easy | 53 comments (53 topical, 0 editorial)

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