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single cylinder diesel dual fuel operation | 9 comments (9 topical, editorial)
Re: single cylinder diesel dual fuel operation (3.00 / 0) (#5)
by wdyasq on Sat Sep 3rd, 2005 at 09:32:46 AM MST
(User Info)

Just a little more on technique and thoughts Bob.  When I serviced small diesels for a living I carried an outboard boat engine 'fuel bulb'.  This would be used to fill the filters and prime the fuel injector pump. It could be left in place on an arrangement like yours and be used to flush the 'grease' out of the system.

If you are going to 'co-generate' heat, a small recirculating pump could be used to pre-heat the engine from the hot-water tank.  Another way to preheat gently would be to make a small tube-in-shell heat exchanger and use propane or some other small heater and heat the combustion area for easier starting. Pre-heating engines also reduce wear as engines need to get to operating temperature for best wear charactistics.  A thermostat should be used in all engines and it should be of the proper temperature range to assure proper operation.

In aircraft, oil is drained at night and heated before cranking the engine in really cold weather. Fires are even built inside the cowlings to heat the cylinders for starting. I'm sure not many have the testocular fortitude to build a fire under a gasoline engine - when it is the only way out of the 'bush'.

Ether can be used to help starting in cold weather.  It can also cause engine damage and/or hard kick-backs in small diesels.  A SMALL amount of gasoline held on a rag in the intake or put on the air-filter will do similar things with less chance of damage.

For noise and vibration reduction I am considering building a 'floating' generator and moor it in a small pond.  A light dose of oil on the surface would keep the oil from evaporating and small dock-lines would keep it centered.  The only connections would be the wiring, waterhoses, fuel lines and oil-lines to a by-pass and conventional oil-filter.  The exhaust would supported and have a flex-coupling to the 'boat' but not the shed. This would isolate the radiator from vibration problems. Vibration eats radiators on thumpers. It would also have all the maintenance pieces off the engine and where it coould be easily serviced.  Ease of service usually means more consistant and better service.

Ron
Adventure is just bad planning." -- Roald Amundsen
[ Parent ]



Re: single cylinder diesel dual fuel operation (3.00 / 0) (#6)
by bob g on Sat Sep 3rd, 2005 at 11:52:16 AM MST
(User Info)

i hadn't considered floating on a pond but a novel approach to noise isolation :)

thinking of using small dock bumpers like used on the back of trucks or trailers to sit the frame work down on.

the dock bumpers i have in mind are tapered and would work well set partly into the concrete floor to keep the machine located.

i already have a couple of heat exchangers, hot water heaters, like radiators with fans built in but made for space heating.

i figure on looping the coolant to provide domestic hot water, in a closed loop system so as to not contaminate the water with antifreeze/coolant if there were to be a leak.

i figure the 12 hp to have approx 40,000 btu per hour of harvestable cooling system heat to use for space heating and for domestic hot water, the 6 hp unit somewhere around 15 to 20 k btu/hr.

i also have a heat exchanger to harvest the exhaust heat, it is off a dihatsu car, i picked it up surplus new, it basically is a muffler looking thing with water ports. should be able to harvest an equal amount from the exhaust

bottom line is if i can get a good heat capture from both the exhaust and the water system i should get around 50k btu off the 12 hp at load and maybe 25 k btu off the 6 hp unit

that is a significant amount of heat, and goes a long way toward improving the overall efficiency of using the unit as a cogenerator.

i got to get caught up and work so i can get to building the cogenerator

never enuf time

bob g

[ Parent ]



Re: single cylinder diesel dual fuel operation (3.00 / 0) (#7)
by ghurd on Sat Sep 3rd, 2005 at 06:23:53 PM MST
(User Info)

""In aircraft... of the 'bush'.""
I will say I've seen a lot of 'unusual' things.
Many that just no one would ever believe were in the bush.
Three (French-ish) quotes come to mind.

"Must be very carefull when you make the circus <circles>,
make the good circus <circles>
cause no one here to help you again"

"Nooo!  It's not illegal... in the bush"

"What else I gonna do?"

Yea, Now, I'll believe about anything from the bush.
G-

[ Parent ]



single cylinder diesel dual fuel operation | 9 comments (9 topical, 0 editorial)

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