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Homemade battery welder and charger | 37 comments (37 topical, editorial)
Re: Homemade battery welder and charger (3.00 / 0) (#24)
by troy on Fri May 12th, 2006 at 11:12:05 AM MST
(User Info)

Excellent post spelljammer.

I have a readywelder that I use with my 24V bat bank and it does a nice job.

I use the stickwelder more, but this looks fun!

Would anyone care to throw out a guess as to the efficiency of the quick and dirty "light dimmer" battery charger???

I might build one for backup if my high priced thing conks out.

Finest regards,

troy



Re: Homemade battery welder and charger (3.00 / 0) (#25)
by Spelljammer on Mon May 15th, 2006 at 02:23:37 PM MST
(User Info) http://www.poormansguides.com

Troy,

I'll put my kill-o-watt meter on the AC side and compare to the watts used on DC side and I'll get an efficiency.  I know if you are going to charge at more than 4 amps or so on the DC side, you will need a cooling fan for the dimmer switch.  With a cooling fan and thicker wires, you could maintain 20-25 amps into a 12 volt and about 10-12 amps into a 48 volt battery.  Fan also helps the diodes too. You have to be carefull though, don't want to overcharge the batteries.  I think it is great for a variable charger.  It did wonders for my nicad batteries in my cordless phone. I did about 3 amps for a few seconds until they got warm.  I let them cool off and did it again a few more times.  Now the battery life is back in them.

Spelljammer


[ Parent ]


Re: Homemade battery welder and charger (3.00 / 0) (#26)
by ProfG on Wed May 17th, 2006 at 07:25:54 PM MST
(User Info)

Don't forget - only way to measure power on DC side will need true RMS meter like a FLuke due to pulses.  RMS voltage x RMS current then = RMS power.  I need to try this with couple my 48v banks for backup to golf cart charger.  Later.
ProfG  

[ Parent ]


Homemade battery welder and charger | 37 comments (37 topical, 0 editorial)

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