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How to make your own LED bulbs. | 45 comments (43 topical, 2 editorial)
Re: How to make your own LED bulbs. (3.00 / 0) (#12)
by ghurd on Mon Jan 29th, 2007 at 07:12:04 AM MST
(User Info)

Hi guys,
Beautiful bulb!
I like the use of aluminum.

I concur with Amanda's statement regarding the resistor values, voltage, and 3 LEDs per string.  A just charged battery will have higher voltage and the current will rise dramatically.
I usually design for 18ma at 14.4V.

Simple line powered LED bulbs are a problem.
For 120VAC, it could handle 50 white LEDs in series.  220VAC could handle 100 LEDs.
The problems are, if one LED fails to an open state (common) the bulb is shot, and if one LED fails to a shorted state, the voltage rises on the other LEDs, raising the current, leading to more LED failures.

Line power into LEDs could often be better utilized.
The 20ma at 120VAC is 2.4W, and 4.4W at 220V.  A CFL gets my vote for better use of power and longer life than very long strings of LEDs.

LEDs can be line powered other ways, but it can get complicated.  The losses get higher and there are more parts to fail.  
Personally, for grid powered LEDs, I would prefer to grid-charge a battery for the LEDs.  It's easier!
G-


[ Parent ]



Re: How to make your own LED bulbs. (3.00 / 0) (#14)
by richhagen (richhagen (a t) Juno.com) on Mon Jan 29th, 2007 at 09:54:15 AM MST
(User Info)

I built a 120VAC one that way and learned the hard way.  It was several strings 44 LED's in Series with rectified line voltage with some capacitance to reduce the ripple.  After a year or so of service, most of the strings had failed.  I am of the opinion that one would be better off to get a high efficiency switching power supply to bring the voltage down lower and then run shorter strings with resistance.  I also saw those 1 Ohm resistors and thought it was not that good for 12V.  If you have a small spike in voltage, you could over-current your LED's, and if one fails to short, you will lose the string.  I have used three in series with a 180 Ohm resistor, which for LED's that can handle 25mA max, and 20mA typical, offers a bit more protection at the expense of losing a little energy in the resistor.  Still the trade is worth it in my opinion.  Rich
'A Joule saved is a Joule made'
[ Parent ]


Re: How to make your own LED bulbs. (3.00 / 0) (#16)
by claude on Mon Jan 29th, 2007 at 10:20:10 AM MST
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Hell Ghurd! Nice to have you here.

Ok, ok, I got it. I overrun the LEDs a little. Next time i'll be more cautious. They were cheap anyway :-)

I got the point that line powered LEDs are not such a great idea. But what about the commercial bulbs? How are the made? I never opened a 220V one so I don't know what they use in terms of electronics. There has to be some better way of using line powered Led's as the LEDs business over here starts to grow dramatically.

I see building lighted with leds, I see commercial signs illuminated with LEDs too...

Here's my LED supplier. The page is in english too so it should be easy to get my point.
http://www.zexstar.com/english/index.php?cat=26#

[ Parent ]



Re: How to make your own LED bulbs. (3.00 / 0) (#17)
by ghurd on Mon Jan 29th, 2007 at 11:13:52 AM MST
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I only saw the insides of 1 line powered LED bulb that I remember right now.  It was a terrible design, with worse worksmanship.
The design looked like it started as a 12VDC bulb with 3 LEDs per string.
The AC was rectified, a capacitor was added, and the resistor(s) were a higher value.
It could have been only one resistor, but I can't recall for sure.
So 12 LEDs used (guessing) 120ma at 120V, or about 14W!
It didn't last long.

The saddest part is the owner bought it to run it from a 12V inverter.
G-


[ Parent ]



Re: How to make your own LED bulbs. (3.00 / 0) (#20)
by claude on Mon Jan 29th, 2007 at 01:00:21 PM MST
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Ok ghurd, you got me convinced.

I'll head for the fluorescent department now. No more fancy 220V LED bulbs anymore. In fact, I did made some fluorescent inverter bulbs for 6 and 12V but they were a little power-hungry for my taste. The consumption depends on the light output. It's all about a pair of resistors. A 12V/0.5A bulb I made will give enough light to stop you from bumping into things but if you really want light, 0.8-1.0 Amp/h is the way to go. This also comes with heatsinking so bye bye economy.

Yes, it's sad what that owner did. I imagine that bulb wasn't cheap. I feel sorry for him.

[ Parent ]



Re: How to make your own LED bulbs. (3.00 / 0) (#22)
by vawtman (vawtman(at)charter(dot)net) on Mon Jan 29th, 2007 at 02:59:33 PM MST
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Ghurd, what do think of these new c-9 christmas bulb led conversions?I would need alot for a city.It gets pretty labor intensive every year changing bulbs only to have the ones that were working burn out shortly after putting the decorations up.
 I believe the glass is replaced with plastic material and pretty tough against breakage.Im a little gittery about trying them.
 One company has a 5yr warranty on them.
 You can use the existing socket also.

[ Parent ]


Re: How to make your own LED bulbs. (3.00 / 0) (#26)
by ghurd on Tue Jan 30th, 2007 at 08:42:01 AM MST
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Claude, The 7812 needs 13.5~14V to operate properly.  I suggest a 'low drop out' 7810 for 3 LED and a resistor for use with a 12V battery.  I found it not worth the effort for most bulbs in most uses.  (Simple resistance helps show the condition of the battery)

Vawtman, I never saw those bulbs.  I would not have much confidence in the warranty unless the brand name is old and common.  I was pleased with the factory LED strings I looked at.  
Makes me wonder why... they include extra LED replacement bulbs?  LOL

G-

[ Parent ]



Re: How to make your own LED bulbs. (3.00 / 0) (#28)
by vawtman (vawtman(at)charter(dot)net) on Tue Jan 30th, 2007 at 11:34:54 AM MST
(User Info)

Ghurd the sight was
 http://www.lightforallseasons.com

[ Parent ]


Re: How to make your own LED bulbs. (3.00 / 0) (#29)
by Gordy on Tue Jan 30th, 2007 at 01:13:44 PM MST
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Vawtman,

I couldn't get that link to work. Check them out at the link below, 50 , 5 led bulbs for $70.oo for the c-9's. How do these compare to the ones you found?

http://www.creativedisplays.com/siteresources/modules/webstore/scripts/prodList.asp?idCategory=37

Gordy

[ Parent ]



Re: How to make your own LED bulbs. (3.00 / 0) (#31)
by vawtman (vawtman(at)charter(dot)net) on Tue Jan 30th, 2007 at 03:55:35 PM MST
(User Info)

Gordy im sorry it didnt work.Those are what i found on the other sight.
 I retrofited many many exit lights around 10yrs ago with led boards and none have failed yet.Boy thats alot of hours running 24 hours a day.

 So one day i thought maybe they made c9s led bulbs and found them.Seems lots of companies(sights getting in this).Maybe the price will come down has a result.

 Thanks for helping

[ Parent ]



Re: How to make your own LED bulbs. (3.00 / 0) (#18)
by ghurd on Mon Jan 29th, 2007 at 11:35:52 AM MST
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Oh... I think if I did one, it would use a 16~18V transformer and 5 LEDs in series per string.
Or a switching power supply from a laptop (the battery charger cord), but it would not fit inside the bulb.

The only commercial LED sign I ever saw up close must have a supply for each LED.
"Each LED" was a cluster of 3 LEDs, red, yellow, and blue. I have a closeup photo, somewhere.
It is in New York City in the NBC building.  This photo is not so great, but it's all I found on the internet.
http://www.nbcnewmedia.com/gallery/nbcExperience/globe.jpg
G-

[ Parent ]



Re: How to make your own LED bulbs. (3.00 / 0) (#19)
by dinges on Mon Jan 29th, 2007 at 11:58:10 AM MST
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Last time I checked, CFL was more efficient than LEDs on a Lumen/Watt basis. (More correctly: CFL has higher efficacy than LEDs)

From an energy perspective it still makes sense to use CFL over LEDs. The lighting of buildings with LEDs has a high gadget-factor, but is not the best thing if you want to minimize power consumption.

[ Parent ]



Re: How to make your own LED bulbs. (3.00 / 0) (#27)
by whatsnext on Tue Jan 30th, 2007 at 10:18:34 AM MST
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"From an energy perspective it still makes sense to use CFL over LEDs. The lighting of buildings with LEDs has a high gadget-factor, but is not the best thing if you want to minimize power consumption."

This is true most of the time except when just a small amount of light will do. The smallest CFLs are about 3 watts and not all of them are useful. So if low light or highly concentrated light is needed LEDs can best CFLs.
John..

[ Parent ]



How to make your own LED bulbs. | 45 comments (43 topical, 2 editorial)

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