Hi Derek
I think foam/epoxy glassed blades would work fine for a small vawt.You can cut your desired profile out of a 1x4 or whatever and epoxy that to each end that will be your form to follow has well has end supports for mounting.
Plan on doing this for a rooftop turbine.
I built a foamcutter basically for free from the great help here.
Material list;
scrap pvc pipe
scrap emt
element from a junk milkhouse heater(with insulators streched out to~4FT
transformer from a junk pool robot
spring from a junk dishwasher
Worked fine with practice
Heres a pic of the beast

[ Parent ]