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Disaster with wind turbine | 34 comments (34 topical, 0 editorial)
Re: Disaster with wind turbine (3.00 / 0) (#2)
by DanB (danb@*no spam*otherpower.com) on Sat Apr 12th, 2008 at 08:32:06 PM MST
(User Info) http://www.otherpower.com/

Amazing...  
glad nobody was hurt, it's unbelievably bad luck that it should find the skylight!  Talk about perfect aim..

On a wind turbine, a keyed shaft with set screws is not good enough in my opinion.  Most wind turbines with shafts have a tapered shaft.  If I was using a motor with a straight shaft I would at least use a 'tapered lock hub' sort of like this:

I used to build lots of machines with ametek tape drive motors - same sort of thing, straight tapered shaft, and the hubs would always fall off after a year or two, or at least get loose and we'd save it before they fell off.  I either wound up using a tapered lock hub - or welding the hub to the shaft in such a way I could grind it off when needed (for bearing replacement).  A hub that relies only on the key, and set screws is insufficient.



Re: Disaster with wind turbine (3.00 / 0) (#3)
by Otto on Sat Apr 12th, 2008 at 08:39:35 PM MST
(User Info)

Thanks for the comments. I was hoping the small rod going through the hub and shaft would be a good back up for the 4 set screws.
Otto

[ Parent ]


Re: Disaster with wind turbine (3.00 / 0) (#4)
by imsmooth on Sat Apr 12th, 2008 at 09:10:15 PM MST
(User Info) http://www.mindchallenger.com

This is pertinent for me at this time.  I have a F&P shaft with a 25mm spline.  I just ordered a hub from TLGWindpower for an 8.5' rotor.  The hub has a 17mm hole.  I was going to go to a machine shop, have the hole enlarged, smooth and key the spline and use a key lock.  Now you are saying that this is not good.  Is it that the lock screws fail under the constant stress?

Other than welding, you mentioned a tapered locked hub?  How is this held in place?  If the shaft tapers can't the hub come off the front?  Do you have a picture or diagram and I will bring this to the shop and have this done instead?

Thanks
Jonathan
[ Parent ]



Disaster with wind turbine | 34 comments (34 topical, 0 editorial)

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