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DUMP LOAD | 26 comments (26 topical, editorial)
Re: DUMP LOAD (3.00 / 0) (#13)
by SamoaPower on Sun Apr 20th, 2008 at 01:15:32 AM MST
(User Info)

lglagasse,

I think you have more serious problems than the heat issues raised by the posters so far. The following comments are based on what my tired old eyes tell me from your photos - could be wrong.

It appears that you have all eight 0.5 Ohm resistors connected in parallel, which would result in a load resistance of 0.0625 Ohms. A 48V battery system will have about 57.6V at the absorption point while charging, which is when the controller would begin to dump excess available current. This would result in a peak current of 922A. Obviously, the controller wouldn't be very happy.

This is a common problem for people not very familiar with Ohms Law, where they are thinking in terms of resistor wattage instead of the electrical circuit.

It's obvious that you need a much greater load resistance than 0.0625 Ohms to limit the current for the controller. A single 0.5 Ohm, 240W resistor has a maximum current rating of 21.9A (I=Sqr Root(P/R). Since you need a much greater resistance, you will need resistors in series to obtain it. The single resistor current rating will then determine the maximum load current (21.9A). To limit the current to this value would require a minimum resistance of 2.63 Ohms at 57.6V (R=V/I).

You can get close to this by using seven of your resistors. Connecting five of them in series plus two in parallel (the combination also in series) would give you 2.75 Ohms total. This will give you a load current of 20.9A at 57.6V and a dissipation of 1204W. The maximum dissipation of a single resistor would be 218W.

Whether this solution would be suitable would depend on your maximum available source current. If it's greater than 21A, then you would need different value resistors.



Re: DUMP LOAD (3.00 / 0) (#14)
by TomW on Sun Apr 20th, 2008 at 07:12:52 AM MST
(User Info)

Samoa;

Good catch. I didn't look that close at the wiring scheme. It is kind of busy and not enough contrast for me to make out easily what is going on. I am still not absolutely sure.

It is easy to forget that not everyone understands Ohms law and the relationship between volts amps watts and Ohms. I don't even think about it myself usually it is so automatic.

Tom

"Education consists mainly of what we have unlearned."--Mark Twain
[ Parent ]



Re: DUMP LOAD (3.00 / 0) (#15)
by lglagasse on Sun Apr 20th, 2008 at 07:32:25 AM MST
(User Info)

Hi all:

Thanks, I will start over. There is good information here so that I can still use the resistors that I have.

Might even help others that are not so savy with this stuff like me.

lglagasse

[ Parent ]



DUMP LOAD | 26 comments (26 topical, 0 editorial)

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