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magnet rotor | 16 comments (16 topical, editorial)
Re: magnet rotor (3.00 / 0) (#3)
by wdyasq on Fri Aug 15th, 2008 at 09:08:55 PM MST
(User Info)

I will agree with Dave on this with the exception of using <s>'Stupid Glue'<s> oops Super-Glue as I don't think much if the stuff. I will recommend abrade, clean, degrease and use a small bit of epoxy to attach the magnets. Then apply the light layer and fillet around the magnets.

GOOD epoxy seldom comes in small tubes. The bes commonly available are 'Boatbuilders epoxy' and can usually be purchased in units about a quart in size and up. Each has their favorite 'brand'. I have used WEST, System3 and MAS and any of those work well.

Ron
Adventure is just bad planning." -- Roald Amundsen
[ Parent ]



Re: magnet rotor (3.00 / 0) (#4)
by Flux on Sat Aug 16th, 2008 at 01:34:16 AM MST
(User Info)

Yes this is a problem in damp areas especially near the coast with sea air.

Not sure what the original construction was or whether you potted the magnets. I don't trust the nickel coating alone under these conditions. The steel/nickel interface is even more of a problem.

I am inclined to think that for this sort of environment galvanising of the steel discs is the way to go.

Regarding the other factors I agree with DaveB and I agree with Ron that superglue is one of the things best forgotten, It sticks paper but other things do as well. I see no use for it in this field.

I believe Hugh has had some luck with some form of bitumen/epoxy paint and that may be a way of keeping the problem in check with what you have got to deal with.

If you can satisfactorily protect the magnets without completely potting them I go along with it but potting may give better protection in the long run under these conditions. If you pot with satisfactory material I see no need for the stainless band round the outside but that is an individual choice. My concern is corrosion not magnets falling off.

Flux

[ Parent ]



Re: magnet rotor (3.00 / 0) (#5)
by Dave B on Sat Aug 16th, 2008 at 03:02:13 AM MST
(User Info) http://www.madbbs.com/users/bruggelog

 If I'm not mistaken I think (they) are using the super glue to just tack and hold the magnets in position until they can be secured with epoxy adhesive and chopped fiberglass surrounding them. The extra banding idea now again stems from the past when it became very obvious that bondo was not an adhesive.

 If the magnets were mounted flush to the edge of the rotors (as many still are) there was no way then (if bondo or similar was used) to keep the magnets from being thrown or at least kept from moving as there is tremendous torque on these trying to break them free.

 Bottom line is still the same, the magnets need to be secured to the rotors in such a way that they can take the temperature changes, flexing of the rotors and constant torque trying to rip them sideways and still remain as one with the rotors.    Dave B.

[ Parent ]



magnet rotor | 16 comments (16 topical, 0 editorial)

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