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MPPT - 55.8V array to 12V battery bank | 21 comments (21 topical, editorial)
Re: MPPT - 55.8V array to 12V battery bank (3.00 / 0) (#13)
by Walt Er on Mon Aug 25th, 2008 at 01:17:36 PM MST
(User Info)

Thanks everybody,

You all helped me get a much better grip on this than what I could get from the simple sizing worksheets provided by various vendors.

Based on your comments to up the wattage, get more realistic about MPPT, and properly size the battery, I think I am going to go with something like this:

Three 175W, 35.4V panels in series through an MPPT controller to put about 29amps into four L-16's (740 AH total).  

The 106V at the panels will allow me to use small (14AWG) wire for my long run to the cabin, and the 12V battery will power my daily DC load of 83 amp hrs.  I'll use a 12V/1500W inverter for my corded power tools.

Feel free to comment, heckle, or ignore at your leisure.  

Thanks again for all the help.  This site is quality.

  -Walt -- Going off-grid before snow falls....



Re: MPPT - 55.8V array to 12V battery bank (3.00 / 0) (#14)
by Walt Er on Mon Aug 25th, 2008 at 02:05:41 PM MST
(User Info)

OK before anyone beats me to it, the voltage is too high for the charge controller (at least the one I was looking at).  Voc at freezing temperatures would be too high.  Back to the drawing board. -Walt

[ Parent ]


Re: MPPT - 55.8V array to 12V battery bank (3.00 / 0) (#16)
by ghurd on Mon Aug 25th, 2008 at 08:37:54 PM MST
(User Info)

A lot of people like the Outback MX-60.  Certainly worth a serious look.

The #14 wire has me wondering.
Any less wire losses in MPPT makes more power to the battery.
Going up to #12 would be cheap.  Even #10 is not much more money.
I use #12 for a 50W panel.

When it is finished you will understand what you have, and how it works!
G-

[ Parent ]



Re: MPPT - 55.8V array to 12V battery bank (3.00 / 0) (#18)
by Walt Er on Tue Aug 26th, 2008 at 08:17:15 AM MST
(User Info)

FYI,

It was the Outback I was looking at.  They have a tool that calculates Voc at various temperatures for various panels to see if the MX60/FM60/FM80 can handle it.  

The link is:  http://www.outbackpower.com/forum/viewtopic.php?f=7&t=2900

Then click on "String Sizing Tool".

The record low temp where I'll be installing the system is -25 degrees F, which made the Voc too high for these controllers.  

I have found some 180W and 195W panels with lower voltages, so I can string three together in series and still fall well within the limits of the controllers even at very cold temps.  

-Walt

[ Parent ]



Re: MPPT - 55.8V array to 12V battery bank (3.00 / 0) (#17)
by scottsAI (user name at eml dot cc) on Tue Aug 26th, 2008 at 12:23:46 AM MST
(User Info)

Walt Er,

Size wire to keep losses below 2%.
Calculator bottom of the page:
http://www.powerstream.com/Wire_Size.htm

The longer the run the thicker the wire.
Solar panels are expensive, power loss in the wire becomes expensive.
Yes, AL can be used. Make sure you have the right termination for it, etc.

My last comment about batteries!-)
Buy the cheapest you can, see how long you can make last. (proper care)
If you have not taken care of batteries before, you do not want to experiment on expensive batteries, could be costly. More than one person has ruined a good battery with poor maintenance.
Strongly consider the inexpensive automatic watering systems. Last look cost $6/cell (with shopping).
My golf cart batteries cost $57 each, have 8. three years and counting.
Many claim to get more than 7 years from cheap golf cart batteries.
Better batteries may last longer, yet need 14 years due to cost ( ratio).
I used cost/watts to compare batteries (watts stored = aHr x volts)

12v x 83ah = 1kwhr per day, not much power!

Consider bus bar vs cables.

Have fun,
Scott.


[ Parent ]



Re: MPPT - 55.8V array to 12V battery bank (3.00 / 0) (#19)
by Walt Er on Tue Aug 26th, 2008 at 08:25:28 AM MST
(User Info)

Yeah, it's not much power, but we're going to try to make it work.  Using all DC, it's one efficient freezer, a few lights, a laptop, a phone, and a radio.  We'll have a generator to re-charge the batteries on days when I use a heavier load like power tools, and a seperate dedicated solar pump for the well (or a hand pump - haven't decided yet).

I was using 3% wire loss, but I'll take your advice and use 2%.  I'll think about the cheaper batteries too.  

Once the system is built and running, I'll post my set-up from my solar powered laptop and let everyone know how it's working.  -Walt

[ Parent ]



Re: MPPT - 55.8V array to 12V battery bank (3.00 / 0) (#20)
by scottsAI (user name at eml dot cc) on Thu Aug 28th, 2008 at 12:19:46 PM MST
(User Info)

Walt Er,

Good luck hope things work out!

Well
Have you looked into Rain water catchment?
Some states could be a problem, others OK.

Looked at NM, 2100sqft roof with 5,000 gal tank, supplies water 50gal/day for 4 people.
Overall much cheaper to do than a well, unless hand dug.

Have fun,
Scott.


[ Parent ]



MPPT - 55.8V array to 12V battery bank | 21 comments (21 topical, 0 editorial)

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