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fun projects | 21 comments (21 topical, 0 editorial)
Re: fun projects (3.00 / 0) (#16)
by electronbaby (roy<at>windsine.org) on Wed Aug 27th, 2008 at 05:31:52 PM MST
(User Info) http://www.windsine.org

no, these are actually small air bubbles in the casting. Before I pour (and these rotors are cast upside down) I clean everything with acetone very well, including the mags to make sure everything adheres well. Like I said before, when casting with pure West Systems epoxy, the viscosity is very low and it is hard to keep out the air bubbles. If you take a look at the castings that were made with the ATH mixed in (they are white, not clear), there are no air bubbles because it is more viscous after I mix in the ATH. I let it sit for 10 mins after I mix in the ATH and pour the rotor. They come out much better this way.

When I heat up (expand) the stainless bands and set then on the rotors, I actually try to get them to be offset slightly towards the inside of the alternator. If you were to measure the inside depth of the band from the inside of the rotor, the depth would be slightly over .5". This is  enough so that when they are poured and the cover goes on, it doesn't quite touch the magnet face. This causes a layer of epoxy over the inner face of the magnet. I feel this seals everything in and tends to make a more weather tight seal so there is not any corrosion problems later on.

Hope I explained this right. :-)
Have Fun!! RoyR KB2UHF
[ Parent ]



fun projects | 21 comments (21 topical, 0 editorial)

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