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a new, cheap and useful kind of LED lamp | 14 comments (14 topical)
Re: a new, cheap and useful kind of LED lamp (3.00 / 0) (#5)
by ghurd on Fri May 22, 2009 at 09:08:12 AM MST

"So do you think they're supplying 6V directly to the LEDs with nothing to limit the current?"
Yup!  That's what I think.
The high drain makes the battery sort of limit itself, like the single LED things that use a few LR44 button cells.

"Are there LEDs made for such a high voltage?"  Not 48 for $7 including shipping half way around the planet.

"Perhaps each LED is actually a pair in series?"  Not by the looks of the guts.

Reducing the current will extend the life.

I would maybe rewire it for 12V by separating the 8 quarters.  Series 2 quarters and give that section its own resistor.  Repeat 3 times.  Meaning 4 resistors.  More reliable.

LEDs don't follow Ohm's Law.  Best to measure the current (in all 4 sections individually) in the final layout before calling it done.
Expect to need quite an assortment of resistors.

Another option for more efficient 12V is running 3 quarters in series, 3 more in series, then the last 2 in series.  The 12V battery drain will be reduced by 25%.
G-

[ Parent ]



Re: a new, cheap and useful kind of LED lamp (3.00 / 0) (#6)
by vtpeaknik on Fri May 22, 2009 at 11:52:45 AM MST

Great ideas, G.  I'll try out 3-quarters-in-a-series off of 12V and will report eventually.  If that's still bright enough, I think the way to go is to have two such strings running on 12V, leaving 2 quarters still in parallel still connected to the AAs via the switch.  That'll mean 36 LEDs on 12V using somewhat less than 200 mA or about 2 W, and about a 200MA load (and much less light) on the AAs when they're used.  Lots of options!

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Re: a new, cheap and useful kind of LED lamp (3.00 / 0) (#14)
by Norm on Sat May 23, 2009 at 11:37:28 AM MST

Putting 2- 6 volt lamps in series,( the ones I
had were similar....20 in a ring....$8.95) then hooking
up to a 12 volt battery works.....for awhile !
    .....then things start goofing up !

A no brainer for people like me is to just make
a special 6 volt battery pac with a large enough capacity to last all night....

I give up on Leds for a really good light for now.

I rather like the 4 watt fluorescent lamps for
$4.75 clearance sale at Walmarts for now.

Who knows....someday they may have A large
surface area LED lamp???
( :>) Norm
[ Parent ]



Re: a new, cheap and useful kind of LED lamp (3.00 / 0) (#7)
by rossw on Sat May 23, 2009 at 01:03:48 AM MST

In a past life when LEDs were new and interesting, and people were doing innovative things in electronics, and where I was working at the time had a decent budget for R&D, we used bucketloads of a very nifty LED that was a constant-current device.

That is, it didn't have a "resistor" inside, it had a constant-current source inside.

These LEDs would operate safely and indefinately (without a series resistor) on anything from 3V to about 14V if my memory serves correctly.

They were about twice the price of a standard LED (at the time), but the space saving and convenience in driving them was well worth the difference.

I've probably still got a few in my junkbox...

I just had a quick google for them but find no (modern) references for such a device, so perhaps the "here is a LED, here is a driver, you marry the two" design philosophy has taken over.

[ Parent ]



Re: a new, cheap and useful kind of LED lamp (3.00 / 0) (#8)
by richhagen on Sat May 23, 2009 at 02:00:48 AM MST

My son is in Cub Scouts, and they had to build an electronic circuit for their Webelos engineering pin.  I helped out with this a bit, and we built very simple pwm drivers from 555 timer IC's and used 4 D cell batteries in series through the circuit to power 3 Cree LED's in parallel.  Such a circuit could be used to drive the LED circuits you light has from a six or 12V source with reasonable efficiency, with the added bonus of being able to adjust the light output.  Here is a link to a circuit similar to the one that I modified for use in our little 'tent lights'.

http://josepino.com/circuits/?pwm

I had a few differences in mine, which was referenced from a different source and tweaked by experimentation, namely that I used a 500K pot (because they were available), and had resistance in series with one of its legs to reduce the duty cycle as I did not want the individual LED's to be of too high of intensity (as expected, the first thing they did was try to shine them in each others eyes).  Also, I had a capacitor across the power input leads as the circuit developed a lower frequency flicker without it.  I also had a third 4148 connected across the output in case of any minor inductance, as would typically be done with a motor controller.  




This is a very blurry photo of the circuit.  There are only a few components, and it is just on a proto-type board.  One could likely make it much more neatly than I.  There are six leads from the board, power+, power-, three leads for the pot, and the negative lead to the led's.  




Happy Scouts with their lights.  I did not measure its efficiency, but I expect it is fairly efficient with a low power 555, and relatively high resistances on the r/c portion of the circuit.  Adusting the resistance to lower the duty cycle further would likely be needed but should be doable to run your LED's from a 12V source, as I did run one of these test circuits at 12V as is with it turned down, but had I have turned up the pot I am pretty sure I would have blown the LED's.  I also have three led's hooked in series to a slightly different 555 pwm circuit running at 12V now, which I used for plant starting in the spring.  

A slightly more complicated version had another capacitor so that the operating frequency and the duty cycle could both be fine tuned, but that was getting a bit complex for 10 year olds (and me as well), although it did operate better.  Anyhow, I was just thinking that something like this might work well, and efficiently for your lights, although based upon what you appear to have paid, it would be a significant portion of the cost.  Rich  
'A Joule saved is a Joule made'
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Re: a new, cheap and useful kind of LED lamp (3.00 / 0) (#9)
by vtpeaknik on Sat May 23, 2009 at 08:12:33 AM MST

As G said, the LEDs light up at about 3V and it takes quite a current to get them above 3.5V.  I've now tried it as three quarter-rings (6 LEDs each) in series, with a 33-ohm resistor also in series.  At 12V supply, it uses about 70 mA (about 12 mA per LED), rising to about 100 mA at 13.8V supply (similar to running on 4 AAs).  This seems about right for my needs (no solar charge at night)?  But if you are going to run it off of a 12V battery that may be charged (by wind) while using the lamp, you may want to up the resistance to 47 or 51 ohms or so.  The other group of 3 quarter-rings should have its own resistor.  Thanks for the tip, G!

Thanks for the other comments too.  Yes a PWM circuit would be nifty, but seems like way too much work and expense relative to this $7 lamp.

[ Parent ]



Re: a new, cheap and useful kind of LED lamp (3.00 / 0) (#10)
by ghurd on Sat May 23, 2009 at 08:47:32 AM MST

Careful with the resistor.  I'd use 1W.

If you can do it with a switch (no time lag between the comparison)... may want to check "how bright" they are to human eyes in the dark with higher value resistors.  May find there is almost 0 difference between the 33 and 51, but the current goes down (better LED and battery life).

Could be impressive for a night light with a total of maybe 5~10ma to the entire light.
The ones that light will be very efficient.  They won't all light with cheap LEDs (or even good LEDs).
Hi-Lo switch can be SPST, with a ~1K resistor jumping the terminals.

I agree about the PWM in a $7 light.  But I have used the cheap housing and changed the LEDs to better LEDs.  Not sure it made sense either.  :)

Be nice to see 5mm white LEDs with built in current regulators.  That would be handy.
G-

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Re: a new, cheap and useful kind of LED lamp (3.00 / 0) (#11)
by vtpeaknik on Sat May 23, 2009 at 09:49:41 AM MST

Why 1W resistor, G?  At 70 mA it's about 160 mW, and 100 mA it's still only 330mW being dissipated?  I suppose you're worried about the worse-case scenario of it being connected to a battery bank that's being equalized (15V)?

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Re: a new, cheap and useful kind of LED lamp (3.00 / 0) (#12)
by ghurd on Sat May 23, 2009 at 10:00:51 AM MST

And a 1/2W at .33W can get pretty warm.  Some plastic gets warped without much heat.
G-

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Re: a new, cheap and useful kind of LED lamp (3.00 / 0) (#13)
by vtpeaknik on Sat May 23, 2009 at 10:23:43 AM MST

Now wired the other set of 3 quarter-rings with a 51-ohm resistor, while the first one still has 33 ohms.  My naked eyes cannot see a difference in the brightness of the LEDs of the two sets.  (That's looking at the LEDs directly, in daylight, no switch, just all lit up at once.)  They are both a lot less bright than the remaining 2 quarter-rings running on 4 AAs (and presumably over-stressing those LEDs).  The voltages on the resistors, with a 12.4V supply, are 2.54 and 2.67, i.e. the currents are 77 and 52 mA, or 13 and 9 mA per LED, with 33 and 51 ohms respectively.

Efficiency is nice, but I'm also trying to set up a lamp that is fairly bright, not a night light.  With both parts at 52 mA, the total would be 104 mA or 1.29 W supplied, of which 1.01 W reaches the LEDs, spread over 36 LEDs, or 28 mW each.  (1.5W total reaching LEDs if using 33 ohms.)


[ Parent ]



a new, cheap and useful kind of LED lamp | 14 comments (14 topical)

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