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Flash steam


By hvirtane, Section Homebrewed Electricity
Posted on Thu Jun 26th, 2003 at 10:24:08 AM MST
one quite interesting site

Started to look for 'flash steam engines' and
found one quite interesting site:

http://www.flashsteam.com/

What do you think about the concept?

Anybody tried anything similar?

Instantly came to my mind that why not using
instead of a four cycle engine a simple steam turbine
and a solar parabolic mirror to make flash steam
in the front of that turbine...

- Hannu

Flash steam | 39 comments (38 topical, 1 editorial)

Re: Flash steam (4.00 / 1) (#4)
by E man on Thu Jun 26th, 2003 at 11:52:37 AM MST
(User Info)

I also found it interesting in the article that he's using corn as fuel...not ethanol made from corn. That's great, no reprocessing just burn it. That could work good for a Stirling engine as well.

The idea of using flash steam in a turbine is a good idea since it would open up the possibility of using simpler valving and perhaps even utilize a batch process where you would heat a small reservoir of water (maybe a 50ml shot at a time); a temp senser could then pop a solenoid open to the turbine for a short burst and generate electricity. Then reload with condensate and start over. The vessel and tubing would have to handle serious pressures. Not something to taken lightly.

Here's an interesting aside: http://www.blastwavejet.com/rocketcar.htm

"Hot water rocket engine" that used a 2 foot metal ball filled with water, heated, then crack the valve...whoooosh!

E-man



Re: Flash steam (none / 0) (#36)
by powersavers on Tue Apr 13th, 2004 at 07:07:55 AM MST
(User Info)

why not skip the turbine? have your steam plumbed into a spinning fitting like on a hose reel on the flywheel. put little steam outlets on the outer edges of the wheel, and use the steam to spin the wheel, running a generator or altenator. one good burst of steam could keep it spinning awhile. i may try this out soon, as well as a powersource that uses steam to lift a bowlingball dropping onto a ferriswheel type thing. on the way down, it will spin the wheel,then drop back onto a chute, to return to the lift. using a hollow piston inside the steam chamber, that starts to rise when the bowling ball caps the top of the piston. this way, bouyancy and gravity are two of the forces running the thing. air pressure could also be used, to keep from making steam

[ Parent ]


tiny experiments (4.00 / 1) (#34)
by hvirtane (hannu_markus_virtanen(at)yahoo(dot)com) on Wed Jul 23rd, 2003 at 08:37:44 AM MST
(User Info) http://web.archive.org/web/20050404022706/www.cc.jyu.fi/~hvirtane/cooker/

I just made the first experiments with
the flash steam (solar) turbine.

I got from a friend a tiny tin toy turbine.

I connected that with a coffeemaker,
where I extended the
tube where the hot water and steam comes out,
with a plastic pipe,
which goes into the inlet tube of the turbine.

It works well.
There is very little power, of
course, because the turbine
is made with the vanes
of flat metal sheets.
About 5 cm in diameter.
But it goes fast.

I will later send pictures of this experiment
when I get my film from a lab.

Basically the coffee maker works exactly
with the principle as described earlier.

I think that Andrew's suggestions
are just right.
As the flash tube, a metal tube works
and we need no pressure to get water in.

There is a small very hot chamber and
a ball valve letting
the cool water to come in to the hot tube.
The other end of the hot tube is open.

That system of the coffee maker
of course works with electric heating
for the hot chamber.

-------------------------
But you can use any heat of course.
Solar heat, too.
-------------------------

If you will try to duplicate the experiment you
might have to modify the valve, which lets
the water in to the hot tube.
Mine was just suitable
broken so that it lets the water in as small droplets,
when the water is quite finishing.
Or maybe the extra pressure from the extended
tube made the valve leaking.

Next I have to ask somebody to make for me
a little bit bigger turbine,
which I could connect to a bicycle dynamo.

I will maybe visit a workshop
to ask them about the prices to make a small
crossflow turbine.
Or a Pelton wheel as suggested by Andrew.

I've got one solar concentrating mirror
of 80 cm in diameter,
made of a satellite antenna.
Glued a kind of chromium tape on it.

I've once tried to run a toy piston steam engine
(with a normal boiler) with that mirror.
It works well.

Of course this kind of solar turbine is quite
inefficient, however good technology
we will use for the turbine wheel,
but that is not necessarily
a problem. Solar energy is practically unlimited.

The main thing is to make the system cheap and
possible to be built with really low level
technology so that any blacksmith in developing
countries can make it.

The clockwork for moving solar mirror is maybe
the trickiest part of the project, but
Scheffler lens people have already shown how
to make a clockwork simple using mainly
bicycle parts.
(Please see the link provided above.)

- hv



Re: tiny experiments (3.00 / 0) (#39)
by Kwazai (mswayze@truswood.com include otherpower in subject) on Wed Nov 8th, 2006 at 07:21:22 AM MST
(User Info)



I've run across a large fiberglass satellite dish (free)and had some ideas for flash steam- the 10ft standpipe is to regulate the pressure (approx. 50psi--10ft water depth). I am hoping that someone on this list has some links in regards to sizing the colector and flash tube boiler section(pipe)(I have several sizes of copper pipe available to use). The turbine I'm still not sure about either- at only 50 psi a tesla type is out and I had thought about converting some auto a.i.r pump, but haven't diasassembled one yet.
Mike

[ Parent ]



Re: tiny experiments (none / 0) (#35)
by James Newton on Wed Aug 27th, 2003 at 11:18:42 AM MST
(User Info)

I'm very interested to see your pictures. I hope you haven't given up on this idea.

One concern I have is to the cost of the turbine and the safety of the high pressure connection between the boiler and the turbine.

Have you considered using an existing motorcycle engine with the intake valve blocked, a standard fuel injector in the sparkplug hole to feed water rather than fuel, and the exaust valve modified to stay open until top dead center (to avoid pressure during injection). If you apply heat to the head (the fins make that easy) then you should be able to get a nice burst of steam inside the cylinder (designed for high pressure) on each water injection.

That should be easy to try. Just open the head and snap off the intake valve stem with a hammer or grind it down, then adjust the timing so the exaust valve closes much later and grind off part of the exaust cam so that it opens at the same time. Bodge some way of inserting the fuel injector into the spark plug hole and wire it to fire at TDC.

[ Parent ]



Re: Flash steam (3.00 / 1) (#1)
by Andrew (andrew@lookingglass.com) on Thu Jun 26th, 2003 at 10:44:43 AM MST
(User Info)

I had a similar design drawn up.
It was a simple engine that on the top of the piston, was a little thing that would poke a ball valve on top of the cylender head. The boiler was simple, I tank of water that would have a one-way valve going in for air inlet so no vacuum was drawn, a tube leading from the bottom of tank with a one way valve going out, and the tubing would make a small coil at the heat source. The tubing from the tank to the heat source would be heatsinked, and so what happens is the water flows into the coil, instantly vaporized, gets pushed out in bout directions from coil (to the tank, and away to engine) it cannot go into the tank and immediatly gets cooled by the heat sinks. a vacuum is drawn that sucks up water instantly into the coil again and the process works the same. Also the tubing going to the engine should have a ballast so that the steam output is more even and no the usually putputting from the coils. Those little putput boats that you would put a candle under the coil and they would put aroun workes on the same principle.
-Andrew



Re: Flash steam (3.00 / 1) (#9)
by E man on Thu Jun 26th, 2003 at 06:55:43 PM MST
(User Info)

Hannu-

You just opened up a whole new can of corn. Check out:

http://www.gov.on.ca/OMAFRA/english/crops/facts/93-023.htm

Sounds great for Winter heating.

Thinking outside the box...but half in the bag.

E-man



Re: Flash steam (3.00 / 1) (#14)
by hvirtane (hannu_markus_virtanen(at)yahoo(dot)com) on Fri Jun 27th, 2003 at 05:20:56 AM MST
(User Info) http://web.archive.org/web/20050404022706/www.cc.jyu.fi/~hvirtane/cooker/

The above is my
very rough picture
of a solar flash steam turbine.
I simply got enough
of drawing with a computer
and wanted to put the main idea first here.
I will make better pictures later.

DESCRIPTION:

Part A.

1. There is water in the container.
In the bottom of the container there is pressure,
because of the gravitation forces.
A water tube starts from the bottom of the container.

2. Sun rays hit the parabolic mirror 3.
The available power from the Sun is about one kW per
one square meter.

3. The parabolic mirror of 2 square meters reflects all
the sun rays hitting the mirror to the chamber 4.
The water from the tube goes inside the chamber.

4. The flash steam chamber is finned inside
with spiral fins so that the water coming in
is effectively suddenly heated.
There is needle valve letting the water in the chamber
from a small hole.
The chamber is made of ceramic at least outside,
so that it can be heated by the parabolic mirror
more than 1000 C hot.
The chamber is expanding inside towards the outlet end.
Inside the chamber flash steam is generated.

5. The flash steam coming out from the chamber hits
a crossflow turbine made of ceramic.
The crossflow turbine runs a generator.

--

Part B.

The parabolic mirror is arranged to be turning round
on an axle, which is on the same angle
as the axle of the earth.
There is a clockwork to move the mirror
so that it all the time focuses in the chamber.

--

DISCUSSION:

  1. The main power is coming from the Sun.
  2. Water gravity is used to jet the water inside the flash steam chamber.
  3. No big and complex boilers are needed for this kind of steam turbine.
  4. This solar flash steam turbine is simple to build even in rural workshops,
if ceramic craftsmanship is known in the area and
somebody teaches the right shape
of the mirror (parabolic),
which can be made of cement using small mirror
pieces as reflectors.
Reflectors can be made quite easily by pressing
machinery from steel as well:

--

5) The electric energy available
out of the process?

a) As told above, there is about
one kW heat energy available for
one square meter from the sun.
It is quite safe to assume that we can arrange
more than
50% of the sun rays' heat energy
to be absorbed as heat energy in the chamber body.

b) All that heat can be transferred into the flash steam
heat and kinetic energy, because the energy cannot escape other way?

c) A simple crossflow turbine generator can be made
maybe 20% effective.

---

So if our mirror is
2 square meters,
we might expect
200 watts from the turbine?

- Hannu



Re: Flash steam (4.00 / 1) (#15)
by JW on Fri Jun 27th, 2003 at 10:18:07 AM MST
(User Info)

I like this idea because it incorporates the tall water towers. These water towers will receive sunlight from all angles of the sun's travel. Hence the only need for tracking is for the flash tube. And I believe these towers can accumulate allot of energy. Its definitely something to work with. If these towers are of significant height the solar reception qualities will improve. Also the pressure on the water should be significant. However at the top of the column you will most likely have some issues. Due to convection circulation. but it would be interesting to learn from such a device if it worked or not. I'm not quite sure how to deal with the exhaust from the turbine. Or how to get the water back in the towers. often solutions present themselves with diligence and discovered options. JW-

[ Parent ]


Re: Flash steam (4.00 / 1) (#16)
by JW on Fri Jun 27th, 2003 at 10:54:05 AM MST
(User Info)

I've been throwing stuff across my office since I realized I spelled Hannu's name wrong, Please forgive me it was unintentional.

[ Parent ]


Re: Flash steam (4.00 / 1) (#18)
by hvirtane (hannu_markus_virtanen(at)yahoo(dot)com) on Sat Jun 28th, 2003 at 02:38:21 AM MST
(User Info) http://web.archive.org/web/20050404022706/www.cc.jyu.fi/~hvirtane/cooker/

Hello,

don't worry.

It happens to many people.

My late aunt's name was 'Hanna'.

By the way 'Virtanen' is the most common surname
in Finland.
Hannu is a quite common first name as well.

So there are hundreds of 'Hannu Virtanen'
is this country.

If you want to correct it on the board,
you can do it easily I think.
You make the correction on
the original, which you've got
upload it with the same name as the original
replacing the original.
Then it is there?

- Hannu

[ Parent ]



Re: Flash steam (4.00 / 1) (#17)
by Andrew (andrew@lookingglass.com) on Fri Jun 27th, 2003 at 08:28:20 PM MST
(User Info)

Looks promising.
I like the idea of using the water towers as solar collectors to build up some small pressure before the flash tube. The valve is a great idea, as it simply lets some low pressure water squirt in, and when the water flashes, it seals shut. Its a great idea. Looks promising. Might try and build a small solar flash boiler for fun.
Although I would reccomend some heat sinks installed before the valve to simply draw a slight vacuum at the valve. (as pointed out in my idea above.)
Also, I have seen solar boilers before that incorporate a darkend tube running through a focal point of an elongated parabla. (I think the Mojave desert solar thermal power plants runs this way)
-Andrew

[ Parent ]


Re: Flash steam (4.00 / 1) (#19)
by troy on Sat Jun 28th, 2003 at 08:50:07 AM MST
(User Info)

The big advantage of parabolic trough collectors is that they only have to be tracked in one axis, in comparison to a parabolic dish collector which must be tracked in both altitude and azimuth.  Plus the boiler/heater tube in a trough collector sees less photons and heat per square centimeter, reducing the need for exotic high temp materials that still have good heat transfer qualities.  Furthermore, a very good approximation of a parabolic trough can be made using plywood ribs and aluminum foil or mylar, so the cost becomes very inexpensive.  For something more durable, the trough may be made of many 1.5" wide strips of glass mirror mounted on parabolic ribs.

Best Regards,

troy

[ Parent ]



Re: Flash steam (3.00 / 1) (#20)
by Anonymous Hero on Sat Jun 28th, 2003 at 10:58:46 AM MST

I think if you can keep that parabloic mirror on the focus point (ball flash chamber) at 1000 degrees or close, you might not need a valve at all. The flash explosion would both spin the turbine AND back the water up for a brief moment. Who knows? anyone?

[ Parent ]


Re: Flash steam pictures (2.00 / 1) (#21)
by hvirtane (hannu_markus_virtanen(at)yahoo(dot)com) on Sat Jun 28th, 2003 at 03:47:35 PM MST
(User Info) http://web.archive.org/web/20050404022706/www.cc.jyu.fi/~hvirtane/cooker/

I changed the original
hand drawn picture for a computer made
rough picture.

The original 'hand made picture' is still
among my picture uploads.

How to draw this simple picture easily with
my computer I learnt from JCP.

- Hannu

[ Parent ]



Re: Flash steam (3.00 / 1) (#22)
by hvirtane (hannu_markus_virtanen(at)yahoo(dot)com) on Sun Jun 29th, 2003 at 05:21:00 PM MST
(User Info) http://web.archive.org/web/20050404022706/www.cc.jyu.fi/~hvirtane/cooker/

I started to think that there should be first
(after the water pressure tank)
a parabolic trough mirror heater to heat the water.

There would be a ball valve
to stop water going back, if it starts boiling in that area.
So there would be already some real steam power for the
flash chamber.

Then there would be the real flash chamber, heated with
a point focusing parabolic mirror. The water would
come in trough a small hole, with a needle valve.

The focusing mirror can be going around
with the same clockwork and axle as the trough mirror.

-------
To Troy:

If a point focusing parabolic mirror is moving the same
way as a trough mirror we have no need to
track it with altitude and azimuth?

-------
How to make parabolic mirrors cheaply even in rural
areas, there are many drawings, if you
look at my pages with my 'user info'.

More drawings are available for example here:
http://www.solarcooking.org/

------
How to pump water high up?

Maybe the best way is to use solar.
I've given some ideas how to build simple
solar pumps earlier.
Please look at my earlier comments.

- Hannu



Re: Flash steam (4.00 / 1) (#23)
by troy on Mon Jun 30th, 2003 at 03:08:51 PM MST
(User Info)

Any dish mirror that brings the suns rays to a single point focus must be tracked in two axes very precisely, just like a telescope, which, come to think of it, uses a parabolic dish mirror.

The parabolic trough only needs vertical tracking, as the focal "point" is a long tube, so it doesn't matter where on the receiver tube the sun hits, so that lets you out of dual axis tracking.

Best regards,

troy

[ Parent ]



Re: Flash steam (4.00 / 1) (#24)
by hvirtane (hannu_markus_virtanen(at)yahoo(dot)com) on Mon Jun 30th, 2003 at 04:45:05 PM MST
(User Info) http://web.archive.org/web/20050404022706/www.cc.jyu.fi/~hvirtane/cooker/

"Any dish mirror that brings the suns rays
to a single point focus
must be tracked in two axes very precisely,
just like a telescope, which,
come to think of it, uses a parabolic dish mirror."

Please see:

http://www.geocities.com/davidmdelaney/scheffler-precis/scheffler-precis.html

An extract from that text:

----------------------------------------
The optical system of Scheffler's community
solar cooker forms  a heliostat.   
An article on heliostats in the eleventh edition (1910)
of the Encyclopaedia Brittanica defines
a heliostat as "an instrument which will reflect
the rays of the sun in a fixed direction
notwithstanding the motion of the sun.
The optical  apparatus generally consists of
a mirror mounted on an axis parallel
to the axis of the earth, and rotated with
the same angular velocity as the sun."

The heliostat of Scheffler's cooker
comprises a primary reflector,
a secondary reflector, and a clockwork
powered by gravity or photovoltaic panels.
The primary reflector  produces a converging
beam of sunlight aligned with an axis of rotation
which is parallel to the axis of the earth,
and which passes through the centers of
both reflectors.  The clockwork  rotates
the primary reflector around its axis of rotation
at a rate of one revolution per day,
keeping the reflected beam aligned
with the axis of rotation as the sun moves. 
The fixed secondary reflector reflects
the beam from the primary reflector onto
a cooking pot or frying surface.
--------------------------------

This kind of movement needs seasonal adjustments,
however. The movement around the axis must be
precise of course.

Scheffler reflectors are are providing an example,
which kind of simple powerful solar devices can
be constructed. Even a 'normal' small steam engine
boiler can be powered with these reflectors, of course.

- Hannu

[ Parent ]



experiments? (3.00 / 1) (#26)
by hvirtane (hannu_markus_virtanen(at)yahoo(dot)com) on Fri Jul 4th, 2003 at 05:33:30 AM MST
(User Info) http://web.archive.org/web/20050404022706/www.cc.jyu.fi/~hvirtane/cooker/

In my opinion the problem
is to make it cheaply and simple.

I'm not intending to make now any 500 kW power, but
about 50 W - 500 W power.
Because sunshine is
(still, it might happen that big American companies
will try to patent sunshine? <grin>)
free, the machinery doesn't need to be so
efficient,
built cheaper than PV cells and possible to make
in rural conditions.
-------

In my idea the water would come injected
inside of a really hot
chamber (about 1000 degree),
where it instantly becomes steam, which
goes into the turbine.

I got the idea to use ceramic (or stone) inside Sauna.

You ever go to any Finnish Sauna?
In a sauna there is a container ('Kiuas')
with stones, which are made
hot by a fire or by electricity.
You pour water on the stones, and
steam is coming out.
(The air temperature inside sauna is normally
about 80 degrees Celsius.)
The stones are generally about as hot
as red hot iron.

Yes, I know about a problem with most metals
and 'red hot'.

Normally a barrier of hot steam between water
and metal stops steam formation if the metal is too hot.

This is the reason I suggested using
ceramic or stone chamber and
injecting the water inside.
Injecting the water with reasonable
pressure might solve that problem with metals. too.

Even if stones in a 'kiuas' are as hot as you
can ever get them,
it produces steam very effectively.
In an electric sauna kiuas
there are red hot electric resistors,
in between the stones.
It produces steam very effectively, you have no need
to inject the water in.
You just pour it on the stones.
The water makes many many movements
in between stone pieces, before it is all steam.

Many people probably got
all the necessary machinery to try it.

You might try with a quite big chamber
made of reasonable good steel,
put in stones or ceramic pieces
(for example broken wares from your
kitchen will do).
Lead a pressurized water pipe in with a small pipe
hole. Heat first the chamber outside red hot
for half an hour.

Make the chamber body shaped such a way
that the steam has a way
to escape from the other end
so that it produces a good flow
of steam.

You certainly can produce steam this way.
If it is cost effective, I don't know yet.

Here is a very rough picture of the concept

To refine the concept I think that the first thing to do is
to make an adjustable needle valve for the water injection.

Hannu Virtanen
hvirtane@cc.jyu.fi

P.S.

Did you see those homepages (User info) of mine?
Including pictures from Nepal?
It is possible to make good
parabolic mirrors even in rural conditions.



Re: experiments? (2.00 / 1) (#27)
by Andrew (andrew@lookingglass.com) on Fri Jul 4th, 2003 at 01:16:18 PM MST
(User Info)

Thats Ingenious!
I was thinking on just that on how to solve the problem of water just "skating" off.
I think a mesh of ceramic coated wire inside the flash chamber would be effective. (like steel wool) The problem now will be how to conduct heat rather quickly from the outside edges to the inside ceramic. (I have no idea on the thermal conductivity of ceramic)

-Andrew

[ Parent ]



Re: experiments? (3.00 / 1) (#28)
by hvirtane (hannu_markus_virtanen(at)yahoo(dot)com) on Sat Jul 5th, 2003 at 05:07:28 AM MST
(User Info) http://web.archive.org/web/20050404022706/www.cc.jyu.fi/~hvirtane/cooker/

"I think a mesh of ceramic coated wire
inside the flash chamber would be effective.
(like steel wool)
The problem now will be
how to conduct heat rather quickly from
the outside edges to the inside ceramic."

You are probably right.
It is a problem.

Your design is something similar
I've got in my mind.
We might make holes in some
stones, but iron bars inside,
weld the bars on the container body?

My design idea is coming directly from sauna kiuas.
With electric kiuas the hot iron resistors are there
in between the stones. They are conducting heat
to various places in the stones.

With a fire wood kiuas the fire is under the stónes,
the water is poured on the top. Some of it boils directly
on the top. Some of the water goes further deep
in between the stones. Finally all the water
becomes steam anyway.

It might be better to design the chamber such a way
that the water is injected on the top of the stones,
and the steam could go out from the top only?

We can make in the water heat and pressure
enough already in the in coming water so that
it comes inside the chamber as flash steam?

Some water maybe could escape from
the bottom of the chamber
as well,
because we can maybe design the turbine such a way
that it can accept both steam and water?

I'm thinking that we should just somehow transmit the
all the heat to the water coming in so that the
heat energy is there in the water and the steam
coming out to the turbine.

Then we could use the heat still coming out from
the turbine to power a heat pump to get the water back
to the water tower?

- Hannu

[ Parent ]



Re: experiments? (2.00 / 1) (#29)
by Andrew (andrew@lookingglass.com) on Sat Jul 5th, 2003 at 06:22:54 PM MST
(User Info)

I would think that you would get more pressure if you went with a long and skinny chamber. It wouldvaporize the water in the front, and would be superheated along the way out by the rocks in front of it. As the pressure would increase, you would need the longer chamber because it would be too cool for steam because water boils hotter and higher pressures. Regarding the heats transmission. I was thinking that instead of drilling one hole in the rocks, just drill many smaller holes in the rocks (as much as you can) and weave a small iron or steel wire (6 guage?) through it. You would get more uniform heating as there would be more surface area covered. -Andrew

[ Parent ]


Re: experiments? (4.00 / 1) (#30)
by hvirtane (hannu_markus_virtanen(at)yahoo(dot)com) on Sun Jul 6th, 2003 at 02:12:17 AM MST
(User Info) http://web.archive.org/web/20050404022706/www.cc.jyu.fi/~hvirtane/cooker/

I think that you are right.

a)
A long and skinny chamber is probably better.

b)
And we need enough surface to transmit the heat
from the chamber body to the stones.

It is a matter of experimenting concerning the
right dimensions.

And it might work quite well, if we just make
quite many bars inside the chamber, welded inside
the container, but not fixed on the stones?
Because electric sauna kiuas works this way.

--------------------------------
I'm trying to keep the pressure quite low and to
use as low level technology as possible so that
we could beat PV cells in price and power.

I'm trying to make this using 'village
technologies'. For example in India
and in Nepal I have seen that common blacksmiths
in rural villages and in small towns
are very very skillful (because
many of them represent a tradition of the same
'clan', 'caste' or 'extended family' hundreds of years old)
, but they are lacking modern materials and tools.

We people as well often are lacking the most
sophisticated tools and materials and in general
normal 'self-made people' or school-educated
engineers in the western world are far less
experienced using their hands than village
blacksmiths of the 'East' or of Africa'.
----------------------------------

Concerning the chamber body itself.
Maybe the easiest low level technology would be
to use cast iron?
But the problems include
a) welding on it is difficult.
b) it rusts quickly if heated red hot.

So maybe the best would be to use a steel pipe?

The next problem is how to get the bars inside and...

Maybe we need to cut it open with an angle grinder,
weld the bars, put stones in and weld it together?

Or we might just put in mixed steel bars and stones?

Concerning the water columns.
I think that it would be easiest to use normal
black painted pipes.

- Hannu

[ Parent ]



Re: experiments? (4.00 / 1) (#31)
by Andrew (andrew@lookingglass.com) on Sun Jul 6th, 2003 at 01:04:20 PM MST
(User Info)

Your idea of iron is not a problem. First simply make a "half cast" of the chamber, and then forge it twice. On the inside simply weld or braze small iron bars. As many as you can. Next have one of the villagers mix up some clay or ceramic type mix. Simply paint the iron bars and the inside of the chamber as much as you can cover. Do this with the other half as well. Welding shouldn't be a problem if the ceramic has time to harden. Weld the halves together. For your water towers, gravity will be fine. Do not paint them black as you could get too much pressure that it could force open the intake valve prematurely. As for the efficiency. I don't think you can beat pv cells. This machine at MOST will be about 20% efficient. Simply because of the thermal losses of the chamber, the turbine only being pulsed by steam, and not continuous flow. (Probably compansate for this by adding a large flywheel.) The longer the chamber the better. A coil type chamber would be ideal. This is how I made mine. About 2 or 3 turns.

Now on the design....
Put the intake poppet valve right near the water towers (ball valve could work too). Add heat sinks (as much as you could machine or weld, etc.). When the high pressure steam shoots out both directions, it will head toward the chamber. It will approach the valve, and then cool off. It will draw a vacuum when cooling off forcing more water in the chamber. (The neat part about this design is it needs no water towers for pressure, it can intake the water straight up, vertically, which means that instead one could simply put the intake hose in a small pond or lake, etc) If you put the valve right next to the chamber it will not work like this. You WILL need water towers. As for your turbine.... A simple pelton wheel type turbine will be excellent. You will probably need access to a lathe, as balancing this will be a pain. (you are spinning at many tens of thousands of rpm) I got my little pelton wheel to about 22,000 rpm. Everything else looks fine. (if there is anything else)

-Andrew

[ Parent ]



Re: experiments? (5.00 / 1) (#32)
by Anonymous Hero on Mon Jul 7th, 2003 at 04:50:20 AM MST

I think if he returns to the smaller flash box and stays with solar mirror, it will again be 80% efficiency or higher. Also pulsing a turbine, instead of steady stream, is not going to be a problem for what he intends. You don't need 100,000 rpm, or even 22,000, to generate 1000 watts. At $3.50 a Watt (Solar Panels) that is roughly $3,500. If you can make this cheaper by keeping it simple you'll be better off than panels. Any needed valves can be found at a Boiler supply web site. You need nothing in the (small) chamber, no rocks or pipe. The air inside the chamber will be over 600 degrees. The water will not skate anywhere, the air alone will flash steam it. Cheers

[ Parent ]


Re: experiments? (4.00 / 1) (#33)
by hvirtane (hannu_markus_virtanen(at)yahoo(dot)com) on Mon Jul 7th, 2003 at 05:54:36 AM MST
(User Info) http://web.archive.org/web/20050404022706/www.cc.jyu.fi/~hvirtane/cooker/

--------------------------------
Andrew:
Your idea of iron is not a problem.
First simply make a "half cast" of the chamber,
and then forge it twice.
On the inside simply weld or braze small iron bars.
---------------------------------

- Hannu

You mean that after twice forged it will be easy
to weld? I will consult my friends, who work
for a very big foundry here.

-------------------------------
Andrew:

As many as you can.
Next have one of the villagers mix up
some clay or ceramic type mix.
Simply paint the iron bars and the inside
of the chamber as much as you can cover.
Do this with the other half as well.
Welding shouldn't be a problem
if the ceramic has time to harden.
Weld the halves together.
---------------------------------
- Hannu

Don't you think we should fire the whole thing
in a kiln
after welded together?
-----------------------------------

-----------------------------------
Andrew:

For your water towers, gravity will be fine.
Do not paint them black as you could get too
much pressure that it could force open the intake
valve prematurely.
------------------------------------
- Hannu

Yes. One of the main problem will be to control the
pressures.

I'm thinking that we might make the chamber that way
that the steam starts flowing out fast
and even creates a bit
suction. If we make the chamber to expand towards
the turbine and make it like a spiral inside?
------------------------------------
Andrew:  

As for the efficiency. I don't think you can beat pv cells.
This machine at MOST will be about 20% efficient.
Simply because of the thermal losses of the chamber,
the turbine only being pulsed by steam,
and not continuous flow.
--------------------------------------
- Hannu

Yes I think that we have got two possibilities for the
design:

  1. a pulsing steam system or
  2. a continuous flow
system.

I'm trying to design this power system to be
as much as possible 'village technology',
'self-made'
so that the cost in money would be low.
PV cells you cannot make
in a village easily, so they cost money.
The cost will then depend heavily on the
salaries of the local hired people, like blacksmiths.
I'm thinking that some engineers in India, in Nepal,...
could try making something like these
in small villages there.

I agree that concerning how effectively we
are using solar radiation, good PV cells are
already hard to beat.
------------------------------------
Andrew:

(Probably compensate for this by adding
a large flywheel.) The longer the chamber the better.
A coil type chamber would be ideal.
This is how I made mine. About 2 or 3 turns.
------------------------------------

You already made one???
You seem to be very fast.
Please describe more!

-------------------------------------

Andrew:

Now on the design....
Put the intake poppet valve right near
the water towers (ball valve could work too).
Add heat sinks
(as much as you could machine or weld, etc.).
When the high pressure steam shoots out
both directions, it will head toward the chamber.
It will approach the valve, and then cool off.
It will draw a vacuum when cooling off
forcing more water in the chamber.
(The neat part about this design is it needs
no water towers for pressure,
it can intake the water straight up, vertically,
which means that instead one could simply
put the intake hose in a small pond or lake, etc)
If you put the valve right next to the chamber
it will not work like this.
You WILL need water towers.
-----------------------------------
- Hannu

I agree that making a pulsing steam flow would
be easier to make.

Could you, please
describe a bit more your
'heat sinks' concept?

---------------------
Andrew:

As for your turbine....
A simple pelton wheel type turbine will be excellent.
You will probably need access to a lathe,
as balancing this will be a pain.
(you are spinning at many tens of thousands of rpm)
I got my little pelton wheel to about 22,000 rpm.
----------------------------------
- Hannu

You think that a pelton wheel might work better than
a simple crossflow?


Are you running your pelton with this
steam system already???

------------------------------------
Andrew:
Everything else looks fine. (if there is anything else)
------------------------------------

Thank you a lot
for your very good contributions!

I've informed about this site some
of my friends in Nepal and in India , too.
Maybe some of them would start making
these things.

- Hannu
-Andrew

[ Parent ]



Re: Flash steam (3.00 / 0) (#37)
by Jamesley on Tue Jul 6th, 2004 at 04:29:29 AM MST
(User Info)

You could use sea water, and collect the distilled water for local community.



Sea water (3.00 / 0) (#38)
by hvirtane (hannu_markus_virtanen(at)yahoo(dot)com) on Fri Jul 9th, 2004 at 04:13:43 PM MST
(User Info) http://web.archive.org/web/20050404022706/www.cc.jyu.fi/~hvirtane/cooker/

Yes. Exactly.

I've been thinking also that you could use
as well other kinds of solar pumps
to pump water up and get it distilled at
the same time... To make big solar pump stations
on sea shores and get the energy letting
the water going back to the sea.

- Hannu

[ Parent ]



Re: Flash steam (2.00 / 1) (#2)
by Johnny Cool Pants on Thu Jun 26th, 2003 at 11:16:21 AM MST
(User Info)

I was fooling around with a different kind of drive system so the flywheel could spin freely and faster having nothing to do with returning the piston.  Only where you see the "spring piston return" I would try to use an air pocket that the piston compressed when fired, thus the air pressure in the air pocket would return the piston when the steam eacape through exhaust port.

The thing is, when the air pocket gets hot it may have an expanding mind of it's own, this could be countered by desiging it to accomidate a set known running temperature.  In anycase, a number of things can be used for piston return but I feel some sort of air pocket could last longer than replaceable springs.
Bugs can be refined out of any system.

Johnny Cool Pants.



Re: Flash steam (2.00 / 1) (#3)
by Johnny Cool Pants on Thu Jun 26th, 2003 at 11:22:52 AM MST
(User Info)

PS
If you get the flywheel running smooth, this can also be designed to fire the piston only once every ten seconds, with a delay on the shutter, so that even less energy would be needed in keeping the flash box coil at a maintained temperature.

JCP
AKA Kevin

[ Parent ]



Re: Flash steam (1.00 / 1) (#6)
by xeroid (centurion27@lycos.com) on Thu Jun 26th, 2003 at 02:18:12 PM MST
(User Info)

Hmmmm... This is an interesting concept.

Thanks for posting the idea.  I'd be interested in hearing about any experiment results.  I'll bet this will spark off some experiments!

Burning cow corn, eh?

Hmmmm...

Regards,

Xeroid, a.k.a. Bill.
Regards, XEROID.
[ Parent ]



Re: Flash steam (4.00 / 1) (#10)
by Johnny Cool Pants on Fri Jun 27th, 2003 at 12:08:52 AM MST
(User Info)

Yeah Xeroid/Bill,

I was in the Midwest not that long ago and while we were there we drove out to Amish country to look foolish with our cameras, but anyway I went off on my own and was watching these guys work in the field right next to the jelly shop and stuff.
And they were using an old steam engine about 3 foot high or so, for threshing, (spelling?) anyway that thing had to be 100 years old, still running.  Yeah they burn the cobs, use the husks, whatever, I don't think anything goes to waste on those farms.

E-man,

I thought I had posted something here earlier but don't see it so must have hit "Preview" and bailed.  Anyway it was in response to E-man and the steam ball rocket car.  300 MPH in the quarter mile, from a 2 foot round metal ball filled with water and heated.  
This means you can launch a heavy weight (aerodynamic so it goes further) up a quarter mile rail, and that heavy weight can slowly come all the way back down the rail geared to spin a fast fly wheel or genny the whole way back down, or pump water, etc.

I know quarter mile rail kits are hard to come by, and the quarter mile flag poles even harder but I'm thinking of the energy used to heat the two foot ball, and how much you would get out of a turbine with the two foot ball, vs. the weight of that rail car geared to slowly roll all the way back down, while spinning a genny fast.

6 of one half a dozen of the other, but when calculating momentum of the launch at 300 miles per hour, that weight is still flying up the rail quite a distance after it has expended it's ball.  That extra distance is generation power all the way back down.  It might prove more efficient than using the 2 foot ball of hot water to run a turbine for a short time. Yep.

JCP


[ Parent ]



Re: Flash steam (3.00 / 1) (#12)
by Johnny Cool Pants on Fri Jun 27th, 2003 at 01:46:26 AM MST
(User Info)

I didn't intend to burn corn for this flash steamer but I suppose it could be done.  I was thinking electric coil, the hot spot is small enough, maybe even friction heat.  Alot of possibilites.  Hannu is talking "Solar"  The parablic mirros he's talking about can focus 1000 degrees, way more than enough.  But if you're on a corn farm, use what ya got.

JCP

[ Parent ]



Re: Flash steam (2.00 / 1) (#7)
by hvirtane (hannu_markus_virtanen(at)yahoo(dot)com) on Thu Jun 26th, 2003 at 04:54:33 PM MST
(User Info) http://web.archive.org/web/20050404022706/www.cc.jyu.fi/~hvirtane/cooker/

To make a simple and cheap
water/solar technology flash steam
machine.

My general idea is as follows:
I will later try making a picture of it.
(At present it is past midnight here.
Just came back from seeing my friend, who
is very good at building small steam engines....)

(JCP's picture is really cool.)

1) The water pressure is generated
by gravity (and maybe air pressure)
in a water container on the top
of the valve.
(Pumped up by solar pumps... or by this machine itself)

2) Water is coming out of the container
through a small needle valve,
which can be adjusted and
can as well close itself from the hot side, by
a big pressure.

3) Water goes into a tube,
inside of it there is a spiral structure,
the tube is expanding towards the turbine,
the tube is made of ceramic.

  1. In the ceramic tube flash steam is generated.
  2. The flash steam goes into a steam turbine wheel.
(Maybe a simple crossflow 'Banki' turbine.)

6) The ceramic steam tube is heated
by a solar parabolic trough mirror.
About 1000 C degrees.
Something quite similar as my drawing here:
http://www.cc.jyu.fi/~hvirtane/through.jpg

----------------------------------------------

So my concept is actually quite near to
the concept of JCP.
But instead of a piston engine, a steam turbine.

I think that it is possible to keep the needle
jet for water flow open all the time.
No valve closing mechanisms.
What do you think?

Who would try to build one?

- Hannu



Re: Flash steam (2.00 / 1) (#8)
by troy on Thu Jun 26th, 2003 at 05:33:02 PM MST
(User Info)

I always liked a nice external combustion machine, less noise, less polution, and potentially more efficient because the combustion process is both more complete and more controlled. And they'll generally run on anything that combusts nicely.

So this would apply to live steam, flash steam, stirling and other similar external combustion units.

Best Regards,

troy

[ Parent ]



Re: Flash steam (2.00 / 1) (#11)
by Johnny Cool Pants on Fri Jun 27th, 2003 at 01:33:16 AM MST
(User Info)

Okay, here is my "Turbine" version only I'm using a piston AND a turbine in this design, the piston ramming forced air through the turbine instead of steam.

JCP



Re: Flash steam (3.00 / 1) (#13)
by Johnny Cool Pants on Fri Jun 27th, 2003 at 01:58:36 AM MST
(User Info)

Oh yeah, also run a little air tube from somewhere in the ram air turbine action to the main water tank, to provide adequate pressure inside the tank, to maintain a good water injection on the heat coil.  build, build, build,

JCP

[ Parent ]



Re: Flash steam (5.00 / 1) (#25)
by Johnny Cool Pants on Thu Jul 3rd, 2003 at 04:59:26 PM MST
(User Info)



[ Parent ]


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