| Hey there,
I just found this site a couple of days ago, and I want to say how wonderful it is for all this very useful information to be readily available.
I am not new to this sort of thing, having blown two UPSs (smoke and all), fried a cars electrical system, and run a couple 12v lights of my dad's old truck battery, but I only recently started to seriously work on a backup power system.
Where I live, on the edge of a forest, there is grid power available, but the power runs on one line up my street for some distance, and the line is very old, so my grid power is not very reliable. When it rains heavily, the power can go out for a couple hours, and this happens frequently enough for me to be annoyed enough to start building a backup power system.
I started by hooking up an old APC UPS rated at 300w to the car battery, and running the car so I would get the power from the alternator. This worked quite well, and, by running an extension cord out the window to the car, I was able to power a couple lights. This worked for very short time periods, but one night when power went, and I had been running about 4 lights off of it for about an hour and a half, the lights flickered and went out. When I looked outside, smoke was pouring form the UPS (not good!). Then, to add to the destruction of my UPS, in my haste to disconnect it from the car, the I accidentally touched the live to the body of the car, and instantaneously melted the wire going from the alternator to the battery (Even worse, it was my mother's car!!) So that put a hold on me using cars as my generator.
The next thing I did was to buy a used alternator from a used car parts store. I got one for about $15, which I thought was a very good deal. I connected it to an old Brigs 5 Hp Pump engine I had hanging around. This did work, but the engine was way too loud, and it vibrated so much that the whole contraption would come loose quite frequently. All in all, I could have made this work (about 5 alternator, a car muffler, a sound proof cabinet and a 3000 watt inverter would have worked), but it would have been too expensive and time consuming.
After a bit, the idea of using a car came back to me. It would solve all my problems. A car runs almost silently at idle, and still develops enough horse power to power a half dozen lights, a TV and a couple computers. This was perfect. In the year that had past, I had regained my parents trust around cars, having convinced them that I had learned my lesson. So I set about developing a cheap, durable power system.
The base of my system was a small breaker panel that my dad was no longer using. It was designed for two phase electricity, so I joined the two phases, there by letting me use the main breaker to control two inputs separately. I connected one half to a used car battery using old, thick jumper cable. I then connected the other input to a jumper cable that could connect to the battery on the car. Because the cables had to be about 8' long to reach the car, I used three jumper cables in the live and three for the neutral. Even with this, I still get a voltage drop of about half a volt when sending about 40 amps through these cables.
I then used the various smaller breakers to connect two 12v ordinary light bulbs, two old UPSs (I made sure to use fans to cool them), and soon a 400W inverter.
And so this is my system so far. When power goes, I can use the battery to power the two 12v light bulbs while I connect the cables to the car (no more messing about in the dark with batteries that can deliver 100 amps instantly). Once the car is running and connected, I can turn on the UPSs (one is too small to power a computer, so I have it powering my network hub and DSL modem, and the UPS part of the other is blown, so only works as an inverter) and the inverter, and run extension cords to whatever I want to power. Any thoughts?
So that is where I have reached. I am now running wiring to the rooms in my house where I will want backup electricity, and I have installed florescent lights in the living room, kitchen, bedroom, study and bathroom, since florescent lights are much more power efficient. That is proving simple enough, but I have the following problems to figure out:
I need to find someway of turning the 400 watt inverter into a UPS, for my computers, and I need to create a circuit that turns the florescent lights on when power goes. I also need to improve my battery bank.
About the UPS, I was wondering whether I can just use a relay, controlled by a 12v adapter, so that when the power goes, it no longer receives the 12v, so it switched the 115v supply from the mains to the inverter, which will be left on permanently. The relay in my broken UPS is still working, so could I use that to do this? I have heard about problems with the mains and the inverter not being in phase, and creating power spikes and dips when it switched. However, I have also read on this board that the very minute break in power while it switches solves this problem. Does anyone know what the real answer is?
About the auto-on lights, I was thinking that I could use a similar circuit to the one in the UPS, except it would not need to be a heavy-duty relay, since I could just use it to operate the switch on the inverter. Any thoughts?
About the battery bank, I am planning to get one ore two 100 amp hour automotive batteries, and use the built-in charger on one of the UPSs to charge them. Two questions:
- - Do these batteries need any special form of ventilation, or can I just put them in a cupboard?
- - Will the built-in charger damage the batteries, and will it charge them properly?
Any thoughts?
I also have some projects in mind for the future:
*A home made perfect sine wave UPS for sensitive equipment such as computers. I plan to get a whopping 50 amp continuous battery charger, maybe homemade, a car battery, and a 400 watt sine wave inverter. This way, the charger would be continuously charging the battery, and the inverter would be continuously converting the 12 volts into perfect electricity. This way there would be no breaks in the supply when power goes, and no fluctuations in the voltage and frequency. Long live my computers!
*Run a new electrical system throughout half my house, connected to a modified sine wave 3000 watt continuous UPS/inverter, connected to at least 10 100 amp-hour batteries. How's that for making the neighbours jealous. If I did this, I would also like to get a diesel engine connected to about 10 automotive alternators. And as much silencing as possible. Also a 12v water pump, so I can get water from the tanks when power goes.
Now that is my dream backup power system. Maybe some solar power as well!! All your thoughts on everything here are appreciated greatly.
Stephen,
15 year-old student,
Trinidad, West Indies.
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