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Alternative radial alternator design.


By stop4stuff, Section Homebrewed Electricity
Posted on Fri Jun 04, 2004 at 08:18:57 AM MST
plastic, copper, neos and no ferrous materials 8))

Hi All (again),

In a previous posting, I was bouncing ideas for an alternative alt design.
http://www.fieldlines.com/story/2004/5/31/3145/27921

I tried out one idea, a radial alt with a non-ferrous rotor and no laminates :)

The rotor is about 40mm diameter, 4 mm thick perspex, there are 8 neo magnets 1/4"(w) x 1/2"(l) x 1/5" (h) with the magnetix axis thru h.
The magnets are arranged around the edge of the rotor, with the magnetic axis at a tangent to the rotor disc. Around the rotor alternative magnets oppose each other.

  1. 24 coils would fit around the rotor (8 coils x 3 phases)
  2. the test coil, 300 turns 32SWG.

The rotor magnetic flux lines seen thru magnetic viewing film.
This image gave me an idea for the coil size needed.

The coil and rotor.

Test rig shots.

Using one 32SWG coil of 300 turns, the gap magnet to coil around 2-3mm, results are;
Open AC 4.9v @ 3750 rpm
1.75v AC, 0.1A into an 18 ohm resistor. (0.175w AC) @ 2400 rpm
Open DC 7.5v (peak, around 8-9000 rpm)
Charging 3.6v 300mAh NiCad pack, 3.9v 0.01A @ approx 4000 rpm

And it even managed to produce enough power, briefly, to light my 12 LED array;
see; http://www.fieldlines.com/story/2004/6/4/8457/26205

I'm quite pleased with the results of these initial tests...
anyone any ideas if this is a good design?

paul

Alternative radial alternator design. | 3 comments (3 topical)

Re: Alternative radial alternator design. (none / 0) (#1)
by TomW on Fri Jun 04, 2004 at 08:30:14 AM MST

stop4stuf;

Nothing personal, but I think you could have combined your 3 posts so far this morning into one post rather than posting three completely new stories in the interest of a lean front page for the site. It is also what the diaries section is specifically designed for [daily updates on personal projects].

Just my opinion.

The Truth is the Truth, even if no one believes it; and a lie is a lie even if everyone believes it




Re: Alternative radial alternator design. (none / 0) (#2)
by stop4stuff on Fri Jun 04, 2004 at 12:19:22 PM MST

Hi TomW,

The 3 posts IMO are serperate issues, even though they are all related to what I'm working on. They all appeared 'this moring' due to my connection probs.

Sorry to tread on any toes or clutter up the front page.

This posting relates to my model of a design of alternator, shown here because I have not seen anything like this before, and I respect the views of the members of this discussion group. This posting asks a simple question, "anyone any ideas if this is a good design?", and I would not like to miss valued opinion because stop4stuff's playing with his Lego in a diary.

fell out of the box and got thinking ;)
paul

[ Parent ]



Re: Alternative radial alternator design. (none / 0) (#3)
by Tom in NH on Fri Jun 04, 2004 at 01:51:41 PM MST

I appreciate your pictures. They depict the plan shown in drawing #2, right? Would you increase output much by bending your coil into an arc so as to reduce the distance between the windings and the magnet? If you try it, let me know what happens. --Tom



Alternative radial alternator design. | 3 comments (3 topical)
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Related Links
· magnet
· http://www .fieldlines.com/story/2004/5/31/3145/27921
· http://www .fieldlines.com/story/2004/6/4/8457/26205
· Also by stop4stuff

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