I have had these blades on test for about a year now and they have stood up to some high winds. For UK users the guttering is standard 112mm from B&Q and they cost less than 50 pence each.
The guttering is cut into half metre lengths and each length is then cut in half length ways. I designed the shape of the blades on an old Acorn computer using Draw. I then printed it out and stuck the drawing to the back of blade blank. I then cut out my first blade which was the profile. It was difficult getting the paper to stick to the PVC and I have not found a white pen to draw round the profile. It's then just a case of sandpapering the edges.
I haven't found an alternator to put the blades on, so I have used front wheel cycle hubs, with the blades on the front flange and weights on the back flange. On the rotor on the mast the weight is about 2.5lbs, I don't know what this would mean in electical output, but I am sure somebody can gives us an idea in watts.
The diametre swept is about 1.1 metres.
The mast is only about 7 foot high and is shelter by the house, garage and hedges, but when the wind gets into certain dirctions, e.g. NW, the blades turn very fast in moderate winds. Since I have put root reinforcers on the blades I have never had a blade split.


These are the profiles with two blades below.


The blads on this rotor only have one root reinforcer on the back, but it cost so little in time and money to increase the thickness by 50% if you put another reinforcer on the front as well. |
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