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Alcohol feul questions


By nothing to lose, Section Mechanical
Posted on Thu Aug 04, 2005 at 11:37:26 PM MST
Hey Bruce S you there??

Bruce S, I think in another post you mentioned you yield 20gal a batch of alcohol feul.
What do you start with, how many gallons of mix?
Disolving some plastics has been mentioned. Would the liner of a chest freezer disolve or hold up well you think?
Freezing to seperate water and alcohol was mentioned, ever tried brewing in a chest freezer directly?

If you post the diary on yours I'll be viewing it with great interest :)

I am going to try several things, advice or thoughts apreceated for how to get best results.

First I have 2 chest freezers. One only freezes in the top area, meat on top froze like a rock, ice cream in bottom was soup :(
If it still works at all I think it holds water real well. Maybe mix a batch in it, lid seals well enough but loose enough to let out CO2 as it builds up. After fermenting the batch plug it in and let it freeze (if it will) then drain unfrozen liquid stuff.

Second freezer was much larger and worked very well, but had rotten meat for who knows how long in it unplugged. Not something I want to use for food again myself, though a good cleaning it might be fine but I don't need it any way. So same idea on this one as the first. It has a drain built in the bottom for easy draining.

 I am thinking here that if I use the freezer, fill with water, sugar, yeast, it might be a good way to go. Insultated as a freezer is, it should be fairly easy to mantain a proper tempature over night and heat durring day without getting too hot.

I read the alcohol kills the yeast after a certain point, but sounds like more product could be made if the yeast were not killed so soon. I know heat kills yeast also, but I think (not certain) yeast will live through freezing. My thought here of course is if I freeze the mix and syphon the alcolhol before the yeast is killed then thaw the mix so the yeast works again I will get larger yields. If the yeast is not killed durring freezing then I should be growing extra over time. Once I thaw the mix I could add more sugar and water as needed to the mix in the freezer also. Eventaully dump the freezer and start a fresh batch from scratch.

Does this sound workable this way? If so, it would be a matter of toss in the mix, wait 10-12 days, plug in the freezer for a day or so, syphon, unplug freezer to thaw.
 No handling barrels and jugs and the needed time or expense for that part. Insulation of freezer may prevent over heating in summer and make it easier to keep warm in winter compared to the 55gal steel barrels I was planning to use also.

Of course what gets syphoned still needs refined a bit yet I geuss. I am studying up on that part yet.

Alcohol feul questions | 17 comments (17 topical)

Re: Alcohol feul questions (3.00 / 0) (#1)
by MelTx on Thu Aug 04, 2005 at 06:39:03 PM MST


  NTL This guy has a good story about making the fuel.Also the tanks for refining.
                                                        MelTx

                    http://www.dangerouslaboratories.org/body.html



Re: Alcohol feul questions (3.00 / 0) (#2)
by nothing to lose on Thu Aug 04, 2005 at 07:13:38 PM MST

Thanks, I am checking that one out now.
I like that "is a multi-dollar firm" on there home page :)

This is one I looked at I liked also.
http://www.expats.org.uk/features-theblueflame.html
.
nothing to lose

Spelin and tpying are my strong points, not electronics.
[ Parent ]



Re: Alcohol feul questions (3.00 / 0) (#3)
by electrondady1 on Thu Aug 04, 2005 at 07:13:39 PM MST

if this process is any thing like wine makeing i think you should vent the co2 out side . like maybe drill a hole in the door and insert a tube . other wise your freezer is going to fart all the time and it won't smell like floweres

[ Parent ]


Re: Alcohol feul questions (3.00 / 0) (#4)
by nothing to lose on Thu Aug 04, 2005 at 07:49:36 PM MST

"other wise your freezer is going to fart all the time and it won't smell like floweres"

Hmm, sounds like some people I know :)
That's probably a good idea for the vent hole and piping, I'll be doing it outdoors anyway though in open air.
.
nothing to lose

Spelin and tpying are my strong points, not electronics.
[ Parent ]



Re: Alcohol feul questions (3.00 / 0) (#8)
by Bruce S on Fri Aug 05, 2005 at 02:46:38 PM MST

ED1;
  Don't seem to have that problem, though I do vent the CO2 under the hydro-plants could be they eat it all up. If there was a smell you can bet my wife would shut me down quick.

Bruce S

[ Parent ]



Re: Alcohol feul questions (3.00 / 0) (#10)
by nothing to lose on Fri Aug 05, 2005 at 11:25:53 PM MST

"though I do vent the CO2 under the hydro-plants could be they eat it all up. "

My thought also after reading your other posts, winter green house for tomatoes and vent C02 to them. Should make nice winter crop :)
.
nothing to lose

Spelin and tpying are my strong points, not electronics.
[ Parent ]



Re: Alcohol feul questions (3.00 / 0) (#15)
by Bruce S on Mon Aug 08, 2005 at 03:43:35 PM MST

Ntl
   Makes for great green leaves. I'm finding a lot about this CO2 stuff as well.
Like when you do start to use it for tomatoes cut back on the food going to them first to about 1/4 otherwise they go back into veggetation mode and stop producing flowers. Was a major problem that you just can't find info about unless you ask the right people. Seems the CO2 is a major feeder to plants that are of the vine type; they see the extra CO2 as extra food available and go nuts on the growing part, which then tells some part of the plant to stop making flowers and then no 'maders til the plant goes back into fruit making mode.
Found cutting the available food back by 1/2 helped the plant jump into the fruit mode quicker , but forgot the take into account the extra CO2 and within a week had all kinds of pretty new vines and no flowers.
BTW: BEWARE of the little black fly thingys and such they can smell the stuff or something becuase on my first try. I noticed the little guys, picked all I could see off. Didn't even notice that they where an infestation until the flowers began to fall off.
Had to destroy every plant I had growing just to get them back under control.
Had to then use "DR. Doom" on the house plants has a just in case.
The Herbs ( that is the stuff you cook with not SMOKE!! ) didn't even get fazed.

Nothing like going down to the basement to pick some sweet 100s and basel when it's 10F outside.

Bruce S

[ Parent ]



Re: Alcohol feul questions (3.00 / 0) (#7)
by Bruce S on Fri Aug 05, 2005 at 02:44:35 PM MST

Mel;
 THanks for the link. I'll be giving it a real close look. LOoks though as if the tea kettle would leak a lot of vapor, but I'll read a little closer. Always willing to give a different setup a try.
Looks to be labor intensive though. ughh

Bruce S


[ Parent ]



Re: Alcohol feul questions (3.00 / 0) (#5)
by Experimental on Thu Aug 04, 2005 at 10:50:44 PM MST

      Hi, Nothing to loose,
     I,m sure no expert on alcohol, but freezing it should be diifficult, as it is an antifreez -- we used it in aviation for that purpose..
     But you have no reason to do that anyway, as after you remove the "mash", it will still ferment out, for some time -- Reaching (hopefully) a high alcohol content.
     It has to ferment out, or you will never be able to put it in a "closed", container --- that,s why the cork blows out of some wine bottles -- fermentation wasen,t complete !!!
     On that part -- I speak from experience !!!   Bill H..........



Re: Alcohol feul questions (3.00 / 0) (#9)
by Bruce S on Fri Aug 05, 2005 at 02:53:34 PM MST

I say Amen to the wine stuff blowing there corks... Nasty nasty stuff to clean too.
You are absolutely correct about Alky not freezing, seems I remember that it freezes around the same temp as mercury -200c or something like that .
I use the freeze method to remove the water from the 150 proof so that what's left  that is not frozen is the 200 proof.
Of course as soon as it removed from the freezer it begins sucking in water vapors from the air and can gernerally be at room temp with a lid at around 190 proof. I make use of one of those bar flapper thingys to keep the air out. Most people think it's cool to see me pull it out of the freezer from up first floor fridge though.

Bruce S


[ Parent ]



Re: Alcohol feul questions (3.00 / 0) (#13)
by Experimental on Sat Aug 06, 2005 at 10:03:53 AM MST

         OK, but are we building drinking stuff, or burning stuff !!???
       One type makes you go blind, while the other, just makes you see funny !!!
      Nothing to loose, is building some "soda pop", that I sure want to try, just leave mine in a warm room for a couple of weeks, before chilling !!!
    Wishing you all a pleasant day, and some "soda", at the end of the evening, Bill H....

[ Parent ]


Re: Alcohol feul questions (3.00 / 0) (#16)
by Bruce S on Mon Aug 08, 2005 at 03:50:53 PM MST

The answer to that is YES on both accounts.
  Thank you for the toast it was very nice.
:-))
Bruce S

[ Parent ]


Re: Alcohol feul questions (3.00 / 0) (#11)
by nothing to lose on Fri Aug 05, 2005 at 11:42:58 PM MST

" It has to ferment out, or you will never be able to put it in a "closed", container --- that,s why the cork blows out of some wine bottles -- fermentation wasen,t complete !!!"

Yep, you have to watch that with homemade soda pop and beer also :)
For soda you do not want it to ferment to alcohol at all, but the yeast and sugar provide the CO2 for carbination instead of pumping it from a tank like comercail pops.
For soda you fill a bottle and cork it right away and there is limited room for the CO2 to build a pressure, you have to chill it then and keep it cold to stop the yeast. Leave it sit on the floor at room temp and pop pop pop go your bottles, could get real messy.

Beer is about the same as soda pop except you let it ferment for awhile because you do want the alcohol in it. But it has the same effect as soda or wine if you cork a bottle and don't chill it if fermentation was not complete, pop pop go the beer bottles.

Hmm, if we do that South Central MO. get together I am thinking of and posted about, perhaps if I have time I will brew up some soda pops and beer for it :)
.
nothing to lose

Spelin and tpying are my strong points, not electronics.
[ Parent ]



Re: Alcohol feul questions (3.00 / 0) (#6)
by Bruce S on Fri Aug 05, 2005 at 02:41:43 PM MST

Ntl;
  I'm here, took a few days to ruild an up stairs bathroom. I had to redo the  preheater for the hot water side for the shower. I is one I made and the house inspector was real curious about how it would do in the summer. Wew makes the water real hot in the summer. Had to install a temp gauge to see how hot is was getting. Reaches 50c before noon.
Okay still.
 In order to take some decent pics I shut it down after this last run.
I haven't put pic in the diary yet helping daughter with her first Pico-turbine) and taking those pics first.
Here's MHO.
I would not use the freezer for the mash; I think it would be too hard to control the temps., also it would let in too much air during CO2 the venting.
My container holds a total of 20 quarts sorry if I put in the wrong info.
Still make a bunch of fuel grade stuff though.
T
Since I use sugar-beet sugar I tend to get a higher yeild than my 'cus that uses corn.
I heat the water and sugar up just enough to make sure every thing is completely mixed, as it begins to cool off I pull a quart of it off into a stainless steel conatiner and put in a baker's thermomature and once it's down cool enough to add the yeast. So far I've been using plain baker yeast, but the people at Worm's way tell me if I where to use brewers yeast I would get even more out put. I'll try some day the cost doesn't pan out yet.
I then pour the cooled sugar water into the big 20q plastic container and once it's down low enough I add the yeast and stir.
his was my first try at this type of still and I don't seem to have any smell problem with it. I use a "J" tube that lets out the CO2 and keeps air out and the mash from becoming vinager.
I have three different types of hydroponics grower units in my basement so I just used a food grade plastic tube to port the CO2 to come up from under the plants and man do they love that. Darker leaves and such. Talked to the worm's way folks about this and they agree that natural CO2 is best but to watch out for over vegatation.
Away back on track.
I leave list stuff go for a couple days and then take a peak to make sure the temp isn't getting to hot or cold. I have a growers mat underneath that I've rigged up to run off a small UPS with a timer to keep the stuff warmer if needed. Since it's in the basement I haven't had any problems with it getting too hot.
Once I see that to mash is starting to get clear at the top and the J tube isn't bubbling anymore I wait one more day.
I open the top take off the J tube insert a siphon and pull all this stuff into 5 gal buckets. I clean out the 20 q and then insert the false bottom bucket, the false bottom seperator and the first 5 gal bucket of stuff.
I then immerse into the first 5 gals a water proof fisk tank heater set for 50c run everything ( heater plug temp probe) up through a cork in the top and close the top real tight. Plug everything in a go away for a couple days. Usually by the second day I can look into the bottom and see 'shine.
This stuff in the bottom has tested to be 150proof and is real coold if you put it on a plate and light it.
If you look at it in a glass it's already perfectly clear and can even be mixed with gas ( Which is what I do after I poor it into the galvinized tank that has a drain hole on it, and keeps me legal). The truck loves this stuff.
My idea of putting the non-galved stuff into the fridge seems to be a novel one, but catching on. See when you put the 150 proff into the freezer the lower grade water will freeze and the 200 proof will not, don't get a lot of this high grade stuff, maybe 1/2 gal per 5 gal, but it sure goes a long way.
I have had some chefs here locally take both the 150 and the 200 and they can't tell the diff. BUT they do prefer to use the 150 for Banana's Foster as it lights so poeple can see it burn.
Ya know though your idea of using the freezer is a good one for running the whole batch for freezing after the first run hummmm.
 I think one of those small ones that have a little basket just might work.....
I'm headed to Poplar Bluff, MO soon to see a farmers unit running that makes use of all the rice being grown down there. He keeps the cast-off fro harvest, tells me it's costing him on average $.25/gal to make it out of low grade rice than even using sugar beets. We'll see.
In looking at your setup, the one detail is the part of cooking the water/alky off from the mash. This I do with a submersible fish tank heater, most expense one I ever had to pay for one was $26.00 at Wally-Mart.

 I'll get some pictures of the individual parts this weekend and put it up in my diary area.
Hope this helps , I'll bring it along for the show and tell sessions, AND if ADMIN doesn't mind me putting this here, I'll bring some for those of us over 21 , to try.
Some on the meeting section was going to make chili with a solar cooker. To whom it may concern: You cook, I'll help keep you hydrated:-))) Deal??

Bruce S

 



Re: Alcohol feul questions (3.00 / 0) (#12)
by nothing to lose on Sat Aug 06, 2005 at 01:13:26 AM MST

Perhaps we should not discuss the Hydrated part online. Don't want the wrong people showing up for the wrong reasons. Revenuers not welcome.

"I'm headed to Poplar Bluff, MO soon to see a farmers unit running that makes use of all the rice being grown down there. He keeps the cast-off fro harvest, tells me it's costing him on average $.25/gal to make it out of low grade rice than even using sugar beets. We'll see."

I am about 1- 1 1/2 hours away I think. If ya want check with the farmer and if he doesn't care maybe I'll meet you over there if I can. I'd like to see that also.

So after reading your post above, and knowing the little bit I know about yeast and fermentation (not alot, but some) where would one find the alcohol in a barrel of mash?
Top, middle, bottom?

"Once I see that to mash is starting to get clear at the top and the J tube isn't bubbling anymore I wait one more day.
I open the top take off the J tube insert a siphon and pull all this stuff into 5 gal buckets. I clean out the 20 q and then insert the false bottom bucket, the false bottom seperator and the first 5 gal bucket of stuff."

I don't really know much about this but thinking out loud here.
My thought is the yeast is killed 2 ways, alcohol kills yeast and also heat. Now if we used yeast to get a batch started, it grows fast right. So we take some mash out to save yeast for the next batch, always doing this we don't have to buy more each time. This would make using brewers yeast less expensive if we only buy it once and grow our own from then on. The old bread makers did the same thing, saving a ball of dough from each batch to use as a starter for the next batch of bread. So why not for brewing??
If it works same as the bread did, just refrigerate it till ready for use to stop the fermentation.

If the alcohol richest part of the mash accumilates primarily in one area of the tank, then if I put a drain valve there and strain off that part to a second tank before the yeast dies then perhaps the first tank would provide a larger yield total from the same mix. Thinking here if the bulk of alcohol were removed the yeast could live longer and produce more.

When the yeast does die out, how much sugar is left over in the mash? When you mix your mash have you figured it to a point where all the sugar is used up before the yeast dies? This is something I am wondering about also. If sugar is still left in the mash after removing the alcohol, then if I drained off say 1/4 - 1/2 tank when nearly done but not quite, then dump back in the old mash from a previous batch, would that dilute the alcohol present while still providing what ever sugar was still in the old mash. This way all sugar is sure to be used up and the yeast lives a maximum life. Do ya think removing the alcohol from a mash then dumping it back into a fresh batch would hurt anything?

 Since a 55gal teflon lined steel barrel with removeable lid costs me $10 I figure I'd use one for this, not much more than a 5gal gas can costs anyway.

 To begin with I will stick to what works, at least till I know what I am doing. But food for thought. Have you tried auto exhaust for a heat source for distilling?
 I mean the heat is there as a by product, radiator or exhaust :)
If we could control the temp of a tank properly using that waste heat while we drive, like heating antifreeze and cirulating around a tank of mash, then vent into a cooler tank, any cost of heating would be eliminated. For small cars that may not be much of an option, but the 78 Ford truck I just bought has 3 tanks! Main rear tank, one smaller side tank each side. So if I were mount a mash tank under it I could vent to one side tank for storage. Then use an electric feul pump to empty that tank or mix with gasolene as needed. Just a thought :)
 Heating costs is something everyone seems to mention when discussing alcohol for feul, if it's that much of an expense that might be away to remove it!
.
nothing to lose

Spelin and tpying are my strong points, not electronics.
[ Parent ]



Re: Alcohol feul questions (3.00 / 0) (#14)
by electrondady1 on Sat Aug 06, 2005 at 02:39:45 PM MST

this method will only work if you play copperhead road on the truck sterio!!

[ Parent ]


Re: Alcohol feul questions (3.00 / 0) (#17)
by Bruce S on Tue Aug 09, 2005 at 10:21:40 AM MST

NTL;
   I started putting up my pics and will copy this section over there. This way the mechanical section isn't eaten up with this discussion
Okay?
Bruce S

[ Parent ]


Alcohol feul questions | 17 comments (17 topical)
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