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Effects of increasing magnet plate diameter


By johnlm, Section Mechanical
Posted on Thu Jan 5th, 2006 at 11:08:47 PM MST
same number of mags, increase diameter - what happens

The topic of increasing the magnet plate diameter and moving the magnets farther from the axis of rotation has been discussed before and is mentioned often in various posts.  As everyone knows this will increase the velocity of the magnets moving past the coil.  There have been various opinions expressed as to the effect this has on the voltage one gets from a coil.  I have had my opinion but since it gets mentioned so often I decided to run an experiment to see what really happens.

First setup:
4 magnets placed equal distance from each other on the plate at a radius of 20 MM

Second setup:
Same 4 magnets placed equal distance from each other on the plate at a radius of 40 MM. (double the radius of the first setup and double the velocity of the magnets past the coil)

In each case the RPM was the same and the spacing from the magnets to the coil was the same.  The RMS ac voltage from the coil was measured for each setup.

What was the result of setup number 2 compared to setup number 1 ?

  1.  The output voltage decreased by 2X
  2.  The output voltage decreased by 1.41X
  3.  The output voltage was the same in both setups
  4.  The output voltage increased by 1.41X
  5.  The output voltage increased by 2X
Feel free to answer with your best educated guess.

I will provide the answer tomorrow.

John

Effects of increasing magnet plate diameter | 45 comments (45 topical, 0 editorial)

Re: Effects of increasing magnet plate diameter (3.00 / 0) (#1)
by willib (willibur at comcast dot net) on Thu Jan 5th, 2006 at 04:36:07 PM MST
(User Info) http://www.njwind.com/webcam.html#

if you are going to double the dia. of the rotors , you cant use the same number of magnets as on the smaller dia. setup. it just doesnt work that way
Carpe Ventum (seize the wind)


Re: Effects of increasing magnet plate diameter (3.00 / 0) (#2)
by electrondady1 on Thu Jan 5th, 2006 at 05:00:48 PM MST
(User Info)

willib is right. remember the coil legs must be over two opposite poles. if you open the dia. up like you suggest , the ends of the coils  (the width ) would need to be increased as well, way more resistance.

[ Parent ]


Re: Effects of increasing magnet plate diameter (3.00 / 0) (#5)
by jimovonz (username at matata dot co dot nz) on Thu Jan 5th, 2006 at 05:13:34 PM MST
(User Info)

Can you give a reason why you require oposite poles over each leg? Having one pole over a leg at a time produces an AC wave form just as well. I have considered such a design using overlapped coils.

[ Parent ]


Re: Effects of increasing magnet plate diameter (3.00 / 0) (#7)
by Waterfront (christiangirouardleclerc at hotmail.com) on Thu Jan 5th, 2006 at 05:17:05 PM MST
(User Info)

I think it's for twice the power... If you have one magnet moving a N towards the coil, the coil will want to make a N too, and if you add a S pole moving away, then again the coil will want to make a N, so, it'll have twice as powerful and effect...

At least I think it's that
Waterfront
[ Parent ]



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#3)
by jimovonz (username at matata dot co dot nz) on Thu Jan 5th, 2006 at 05:06:33 PM MST
(User Info)

"it just doesnt work that way" This seems an odd statement given that John has just described his setup where it does work. Can you give us your reasoning?

[ Parent ]


Re: Effects of increasing magnet plate diameter (3.00 / 0) (#19)
by willib (willibur at comcast dot net) on Thu Jan 5th, 2006 at 10:36:51 PM MST
(User Info) http://www.njwind.com/webcam.html#

what i mean is , it more complicated than that.
please note that this is just a demonstration of what the effects of doubling (almost) the size of the rotors will have on  a three phase machine.
no one would actually build a three coil three phase machine..because there is no room in the center to have any type of bearing,and the gaps between coils is too great to make it worth it..on larger (more coils & poles) machines , the coils line up much better(ie the path of the magnets enter and leave the coils just about where the coils touch each other ..)

ok with that said..i have made the poles blue so you can tell them from the coil centers.and i allways assume a counter clockwise rotation of the poles through the coils..
below is a standard 3coil 4pole gen.

http://www.otherpower.com/images/scimages/2965/3coil_4mag_standard.GIF

this is the same setup with double the dia.
http://www.otherpower.com/images/scimages/2965/3coil_4mag_2x_dia..GIF

this is a three coil gen but with 8 poles in there, to make up for the larger dia.. BUT the dia is not double , you just cant arbitrairly say you are going to double the dia.i actually hav'nt found a relationship between the dia. of the machine and the magnet dia.although i have noticed a relationship between the machine dia. and the effect of adding another coil per phase, but i never sat down and figured exactly what it was..

http://www.otherpower.com/images/scimages/2965/3coil_8mag_standard.GIF

 machine          machine dia
 3C 4P              1.155 units
 3C 8P              1.993 units
 3C 4P dbl dia.  2.31 units

as a side note , another effect of doubling the number of poles changes the phase sequence from ABC to ACB . you can see this by comparing the first pic with the third .
in the first pic, a south pole is entering phase B and leaving phase C
in the third pic, a south is entering phase C and leaving phase B

<whew> thats two hours ...
I hope this make sense
Carpe Ventum (seize the wind)
[ Parent ]



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#45)
by mlz (mike[at]m-l-z[dot]com) on Sun Jan 8th, 2006 at 06:58:48 PM MST
(User Info) http://www.anderson-research.info

I can think of one way to do this, in my picture you can see where there are two magnets per section, if the magnets maintain the same separation, you should be able to do what he is suggesting...

If the rotor was "grown" but the magnet separation on each section was the same, then you would be using the same magnet orientation and coil size, and keep the coils the same.

Of course I may be WAY off base here... hehehehe

[ Parent ]



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#4)
by Waterfront (christiangirouardleclerc at hotmail.com) on Thu Jan 5th, 2006 at 05:10:35 PM MST
(User Info)

I can't see why the voltage would decrease, since usually the faster the magnets pass over the coils, the bigger the voltage, so, I'd say at worst it should at least be equal. Since there's twice the linear speed, and that would simulate twice the RPM of the lower diameter rotor, and that voltage is pretty much proportionnal to RPMs, I'd say the voltage probably came close to doubling...

Regarding Willib's comment, why not? Sure, it would be kind of a waste of that big diameter, but if you didn't have many magnets on hand or couldn't really afford that many, but had alot of wire for coils, you could try something like a dual rotor with 16 poles and 24 coils, (so basically a 32/24 set-up, but with every second magnet removed). It wouldn't give you true 3 phase, as only 2 out of 3 phases would be seeing some magnet action at a given time, but the advantage of having double the coils should make up for it. Plus, the linear speed of the magnets is «simulating» a higher RPM with a smaller diameter, so, more voltage should be induced in the coils. You can always rectify them separatly anyways, and I say you should have quite a nice output increase, because you have double the coils, with magnets passing faster over all of them. So, unless you absolutely must have a perfect 3 phase waveform...

Of course, if your going to mount that at the top of a tall tower, because of the bigger rotor you might have to make some parts stronger then you otherwise would have needed, but it shouldn't be a killer. Once you get the cash, you can always come back and add some more magnets if you want. It's unconventional, but I still say it could be a way to get some more power...

Just my 2 cents, feel free to disagree,
Waterfront



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#6)
by DanB (danb@*no spam*otherpower.com) on Thu Jan 5th, 2006 at 05:16:43 PM MST
(User Info) http://www.otherpower.com/

Id agree with WilliB's comments.  The coil should be sized such that when we have a N pole over one leg, we need a S pole over the other.  Spreading the magnets out means the coils need to be wider, which means more wire out there between the legs = greater resistance.  There is an optimal spacing that gets us the most power for our investment in magnets and copper - more is not better.

[ Parent ]


Re: Effects of increasing magnet plate diameter (3.00 / 0) (#8)
by maker of toys on Thu Jan 5th, 2006 at 05:27:16 PM MST
(User Info)

one piece of information is missing:  did you use the same coils for both runs?

if yes, my reasoning parallels Electrondady's.  unless both legs of the coil see flux, you'll be dealing with more resistance per flux line.  even though velocity is up, average flux remains the same, and the coils spend time with zero flux.

with a sharper peak and only one coil leg under a magnet at a time,  the areas under the voltage-current curves are smaller.

I'm saying the output power is down in this case.  


It's not a case of 'Save the planet,' it's a case of 'Save the humans.'



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#9)
by windstuffnow (elenz(at)windstuffnow(dot)com) on Thu Jan 5th, 2006 at 07:38:07 PM MST
(User Info) http://www.windstuffnow.com/main

  Given nothing has changed except the diameter, I'd have to agree that you'll either get the same or less.  

.
 
Have Fun! Windstuff Ed



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#10)
by zap (bell47g5a at comcast dot net) on Thu Jan 5th, 2006 at 08:11:18 PM MST
(User Info)

I'll go with #4

zap


Re: Effects of increasing magnet plate diameter (3.00 / 0) (#11)
by johnlm on Thu Jan 5th, 2006 at 08:18:17 PM MST
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First let me answer a question - it was the same coil for both setups.  And by the way the coil is wound around a 1/4 inch dia X 3/4 inch long bolt.

As for the comments about needing 2 coils, one under a N pole while the other is under a S pole, I have to ask you how is it that it has been recommended many times on this board that people should test 1 coil to see what kind of output they get when trying to determiine number of turns?  

You don't need 2 coils operating at the same time - if I remember correctly the hampster generator on the otherpower web site uses multiple magnets and one coil - correct me if Im wrong.  Don't  some magnetos have  only one coil?  Is it possible to build a 4 magnet 3 coil 3 phase alternator in which only 1 coil is directly under a single magnet at a time?  In fact  I believe you can generate a pulse that could be rectified into usable DC power even if you onlu had 1 magnet (either N or S) passing past a coil.

I assure you one coil works ok and in fact a decent looking sine wave is produced if the magnets are not spaced too far apart.

Interesting comments.

John



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#12)
by johnlm on Thu Jan 5th, 2006 at 08:27:13 PM MST
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Also, just in case one my feel the coil wrapped around a bolt changes things, the same test can be done with just an air coil - similar to what I assume people do when they talk about testing one coil in dual rotor ( or single rotor) setup.  The bolt only serves to concentrate the flux through the center of coil which can be smaller in diameter than the diameter of the magnet.  By the way these were 3/4 inch round magnets but Ive done this test with various shapes and sizes with air coils sized to fit the magnets, or with the coils wrapped around various types of laminates, bolts, nails, conduit, iron pipe etc etc.  The output voltage changes with various types of cores as one would expect.

John

[ Parent ]



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#14)
by johnlm on Thu Jan 5th, 2006 at 08:42:37 PM MST
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And I am not proposing building or trying to build a working mill with large diameter magnet plates with no where near a reasonable quantity of magnets on it.  I ran an experiment to test the notion I see mentioned often where people talk about larger magnet plate rotors (increasing the velocity of the magnets past the coil and do not mention adding additional magnets) increases the output.

John

[ Parent ]



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#15)
by maker of toys on Thu Jan 5th, 2006 at 08:48:48 PM MST
(User Info)

and I think you're doing a good thing.  experimentation leads to increased knowlege, which is rarely a bad thing.

and I, for one, will be asking you to pass the salt if I'm forced to eat my theoretical explanation tomorrow. <G>  


It's not a case of 'Save the planet,' it's a case of 'Save the humans.'
[ Parent ]



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#17)
by maker of toys on Thu Jan 5th, 2006 at 09:39:07 PM MST
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And by the way the coil is wound around a 1/4 inch dia X 3/4 inch long bolt.

pass the salt.

volts will increase in this case.  

average flux per unit time is the same, power is the same.

(d'oh!>


It's not a case of 'Save the planet,' it's a case of 'Save the humans.'
[ Parent ]



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#13)
by maker of toys on Thu Jan 5th, 2006 at 08:38:55 PM MST
(User Info)

not 2 coils. . . 2 legs of one coil.  if the entire coil is under 1 pole, no current flows. . .  in cases where 1 leg is under a pole and the other isn't, you'll get volts, but not as much as you would if both legs were under different poles.  I think that's the case you're looking at with the enlarged diameter. . . . but the higher magnet velocity will offset the effect.

just thought I'd clear that up.

also, I'd like to differentiate between open circuit voltage (which is what you're measureing here) which is important because it determines the RPM that the alternator 'cuts in' at; versus output power, which is what the whole point of building these things is. . . .

-Dan


It's not a case of 'Save the planet,' it's a case of 'Save the humans.'
[ Parent ]



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#16)
by johnlm on Thu Jan 5th, 2006 at 09:04:00 PM MST
(User Info)

My error, the hampster mill uses 2 coils; but I think it would work ok with 1 coil with twice as many turns (if there was room which it looks like there might not be for that many turns) and it would have gotten approximately the same output.

John

[ Parent ]



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#18)
by henjulfox on Thu Jan 5th, 2006 at 09:52:11 PM MST
(User Info)

My vote - If the extra room from expanding the diameter was used to add to the size or number of the magnets the current would increase. Neither was done therefore current would be the same - unless the first set up allowed both legs of the windings of the coil to be over magnets at the same time. Then doubling the diameter would remove that effect, lowering the voltage since only 1 leg was making current at a time.
I say lower voltage, but don't know if the factor would be 1.4X or 2X.
-Henry



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#20)
by terry5732 on Thu Jan 5th, 2006 at 10:46:20 PM MST
(User Info)

Farther out = higher speed= higher voltage. Same coil , same magnet = same amps. Less cycles = same Watts = same output  minus a little less rectifier loss.



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#21)
by stop4stuff on Fri Jan 6th, 2006 at 01:21:24 AM MST
(User Info) http://www.stop4stuff.com

As the coil is wrapped around a bolt, for 2x magnet velocity, my thoughts are the power output would be 2 times output of the smaller diameter if there was a load connected... which would be 1.41 x volts and 1.41 x amps. If the voltage is being measured as open voltage then I think the voltage would be 2x.

post #11; johnlm said " In fact  I believe you can generate a pulse that could be rectified into usable DC power even if you onlu had 1 magnet (either N or S)passing past a coil."
correct... see;
1 coil, 1 magnet, 1 AC wave
and 1 magnet 1 coil

paul



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#22)
by Flux on Fri Jan 6th, 2006 at 03:37:10 AM MST
(User Info)

Oh dear, this is going to cause more confusion than it is going to answer.

There is no answer, it depends on what you measure.

The increase in velocity will result in a higher peak of the fundamental wave but you will change the waveform for every diameter the magnets are on. measuring with
a meter could give anything depending on the type of meter and the geometry of the coil in relation to the magnet shape and spacing.

Having a bolt in the middle will confuse things even more.

One thing is certain, whatever the voltage does you will reduce the power out if you space the magnets too widely. As others have said, to gain from a larger disc you need to alter the coil shape and although you may be able to gain volts you will add so much resistance that you will loose.

A much more useful test would have been to keep the magnet spacing constant the coil the same and look at the cycles of voltage as the magnets pass the coil. This would have had to be done with a scope as you would only get output when the magnet group was passing the coil.

You gain from a large diameter and the same size magnet in 2 ways, you increase frequency and to do it normally you use more magnets to keep the same spacing.

You gain with frequency and flux( more magnets), so you gain much more if you use the large diameter wisely.

If you use the same number of magnets you will loose out if the spacing is significantly greater than the magnet width. The optimum point depends on shape of magnet and type of winding and whether you measure voltage or power and whether your load is a battery or resistors.

[ Parent ]



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#23)
by nothing to lose (nothingtolose175 at yahoo.com) on Fri Jan 6th, 2006 at 04:22:22 AM MST
(User Info)

The bolt in the center of the coil has me baffled on the effect here since normally that is not done on a daul rotor. Won't that result in cogging if you actually built this for real use?

Well my geuss is everything went down hill. You may have 2X the speed at 2X the diameter, but since you did not use 2x the mags nor larger coils or larger magnets, you have 2X the dead space between magnets on the larger rotor. So did you really increase anything?

So 1 magnet may fly past the coil 2x as fast, then nothing (but should be a magnet) then another magnet then nothing. The poles are not alternating N S twice as fast on the coils because they are 2X further apart. Instead of N S N S,  D represents DEAD SPACE, do you now have N D S D N D S??? My geuss is yes. So if you used 12 magnets, you have 6 N poles, 6 S poles, and 12 Dead spaces. Where once at the smaller dia. you might have had a 1/4" between magnets, I bet you now have about 3/4" between them?

You do not have both a N and S pole over the same coil at the same time either, but you probably did when it was a smaller diameter rotor.

If the same size and same number of coils are used on the larger diameter rotor, again dead space in between them. Same as the magnets.

If using the same magnets but wanting to increase the speed of the poles passing the coils using a larger diameter rotor you would need to use more magnets at the same spacing between them as you would have had on the smaller rotor. In this case with the same number of same sized coils you would be alternating the poles 2X as fast at the larger dia. because you have 2X the poles. Perhaps 1/3 or 1/2 would be unused at any given time because of too few coils, but they would be the same spacing, N and S both over a coils legs same as on the smaller rotor. No dead space between magnets.

So my geuss is you got less usable power because of the large gap between magnets, poles not properly lined up on the coils, etc...

Perhaps the bolt in the center will make a difference.

How many Watts was the smaller rotor giving and how many watts from the larger is what I am wondering at the same RPM.
.
nothing to lose

Spelin and tpying are my strong points, not electronics.



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#24)
by monte350c on Fri Jan 6th, 2006 at 06:21:37 AM MST
(User Info)

A pretty good clue to this is to have a look at the formula for predicting alternator output.

Which is, quoting from my feeble memory:

Number of poles x revolutions per second x flux in tesla x area of 1 magnet in square meters x number of turns in 1 coil x number of coils

You will notice there is no mention of 'diameter' in the formula.

The diameter of the machine is not directly relevant in this equation.

I usually use the equation in this way:

If you know the diameter of the proposed machine, you can predict how fast it will turn, and the approximate power output.

Fiddle around with the formula, change the magnet area etc. until the output looks close.

Then have a look and see what magnets are available here in the 'real world'.

Then based on those magnets, figure out the smallest diameter that will fit them with proper spacing.

Flux, I agree, I have seen the waveform on a scope, with magnets quite far apart, and the same number of poles the sine wave looks 'peakier'.

All of this a long way of saying I would vote for the power going down.

Now if you used the larger diameter to put more magnets on the rotor, more power would result.

Which agrees with the formula (increasing the number of poles)

Ted.



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#25)
by Stonebrain on Fri Jan 6th, 2006 at 07:05:28 AM MST
(User Info)

I agree power output will be the same(with your frmula).
But the difference between the two is waveform.
One pass of a magnet-coil gives an amount of energy.
The second case this is twice as fast.
That means the same power in half the time so the peak
voltage of the pulse will be 2x.
Even, in the second case there might be slightly more power
due to less flux leakage between magnets.
I bet for this.

cheers,
jaap

[ Parent ]



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#26)
by Waterfront (christiangirouardleclerc at hotmail.com) on Fri Jan 6th, 2006 at 07:36:58 AM MST
(User Info)

I think I'm mixed up, doesn't your formula indicate that changing the diameter doesn't change any of those variables, and hence power output would stay the same? Why would you be voting for less power then??

Waterfront
[ Parent ]


Re: Effects of increasing magnet plate diameter (3.00 / 0) (#28)
by ghurd on Fri Jan 6th, 2006 at 07:41:44 AM MST
(User Info)

Not sure where this fits in, but I figure "frequency" needs adjusted somehow to account for a dead area between coil and flux interaction.

My guess goes to #5 with conditions. A higher O'scope measured peak voltage due to velocity or time related to flux change, but less watts due to less time the coils are being acted upon.  Assuming both tests have only one active leg at a time, and induction doesn't skew things too much (I think it will).

So I'll say #4 is how I would expect it to work.
G-

[ Parent ]



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#27)
by Stonebrain on Fri Jan 6th, 2006 at 07:40:41 AM MST
(User Info)

But rectified and smoothened-off to dc it will be about equal.



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#29)
by terry5732 on Fri Jan 6th, 2006 at 07:55:12 AM MST
(User Info)

I take that back  - sort of........
If the input speed is the same, you would have more total power.
However......
You will have more drag in this configuration just as you would with more turns per coil or stronger mags so it will drop the input speed to make same power. Unless of course your coils were under collecting to begin with.
A better approach to increase is to make the input speed higher via a larger or better prop. For a wind machine you will always want the smallest alternator profile possible in the windstream.



No such thing as a free lunch (3.00 / 0) (#30)
by Jon Miller (Fieldlines 'at' otherpower 'dot' co 'dot' uk) on Fri Jan 6th, 2006 at 08:34:03 AM MST
(User Info) http://www.otherpower.co.uk

My thoughts is that your not adding anything else to the PMG by this I mean no more magnets and no more copper, so as a result you get the same output just in a diffrent way.  

But use more magnets or copper in the increased space and you will get more power out.

No such thing as a free lunch!!!!

Just some of my thoughts :P


Jon M www.otherpower.co.uk



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#31)
by wooferhound (tim((NoSpamAt))wooferhound.com) on Fri Jan 6th, 2006 at 08:46:18 AM MST
(User Info) http://wooferhound.com

If you rectifed and filter capacitered the output and added a small load to keep the peak charge from appearing on the capaciter, I believe that you would end up with #3, the same voltage.
W o o f -={(



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#32)
by johnlm on Fri Jan 6th, 2006 at 10:50:18 AM MST
(User Info)

Interesting discussions and thoughts.

First of all I thought I had made everything pretty clear in the description of the experiment; however I did not directly state until several replys had been posted that in both cases the coil was exactly the same coil in both setups.  Some folks thought maybe their were different coils.  And in both cases the number of magnets and the spacing to the coil, and the RPM remained the same.  And I only asked what everyone thought the open circuit output voltage was.

Several folks got to the real heart of the matter, especially Monte when he cited (in words) the basic formula of V=NARPB/2 where
N= Number of turns
A= Area inclosed in the coils (in Meters^2)
R= Revolutions per second
P= number of poles
B= Field strength (in Teslas)

No where in this formula is there any factor for radius or diameter which would determine velocity of the magnets. And Revolutions per second (frequency) is only revolutions per second - a magnet mounted farther out on a plate  verses one mounted closer to the axis of rotation rotating at one revolution per second still makes only one revolution per second - there is no increase in frequency by mounting it farther out on the radius. The frequency is totally dictated by revolutions per second and P the number of poles.  There is however an increase in velocity of the magnet moving past the coil.  There would be an increase in frequency and output voltage however if the free space out there were used to add more magnets - whether you added more coils to go along with the added magnets or not. But I pointed out I did not add extra magnets in the spaces, and I only used one coil. If I had used two similar coils properly positioned with one under a S pole whebn the other was under a N pole, the only thing that would have been different in the above formula is N.  The number of turns would have been double and the output voltage would have been double what I measured in both setups.  A (single) magnet moving faster past a coil does not increase frequency, it probably does however increase the peak magnitude of the output voltage, but the width of the pulse is narrower due to less time the magnetic lines are cutting across the coil wires.  Same area under the curve as a corresponding lower peak magnitude but wider pulse.

I was careful to measure and state that the output voltage was measured in RMS. I didn't say this but it was measured on a Hewlett Packard RMS lab grade meter. RMS is the true EMF (elctromotive force - another term for voltage).  In electrical engineering one can prove using calculus that a narrow high peak pulse looking waveform with dead time between the positive and negative transitions (characteristic of what one would get with the same number of magnets spread apart more, but faster velocity of the magnet past the coil) can have the same RMS value as a true sine wave looking waveform with a lower peak measurement. The amount of power you get out of your alternator whether its measured as AC power or rectified DC power is contingent upon RMS voltage.  

Alot of good practical hands on experience and knowledge came out when folks started talking about getting the coils sized, configured and placed properly for various magnet sizes and shapes; but the purpose of this experiment was to see if there was any validity to statements such as "I have 24 magnets (12 for each magnet rotor plate), and 9 coils and Im going to use a larger (than needed to fit them in?) diameter plate to increase the velocity of the magnets to get more power".  A few folks, including Dan B mentioned (my interpretation here) that the most effecient design is one that uses a magnet plate sized to be able to get the magnets to properly line up over the coils with the coils usually sitting as close together as will comfortably fit given their size dictated by wire size, number of turns and shape.
My statement here: spreading things out by increasing the diameter of the whole system beyond that gains you nothing in output RMS voltage or power.

The answer is #3.  The RMS output voltages were (within measurement error) the same in both setups.

Please forgive any typos or spelling errors.

Johnlm



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#33)
by johnlm on Fri Jan 6th, 2006 at 01:22:10 PM MST
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As a folow up to gain more insight on a few topics that came up in the discussions, I just repeated the experiment using an open air coil with the same magnets and mounting technique, RPM etc as the in the first experiment the other day.  The outcome was the same - the RMS voltage was the same with the magnets closer to the axis of rotation as farther out.  I also looked at the waveforms on an oscilloscope and indeed the waveform with a large gap between the magnets was not very close to a pure sinewave and had dead zones in the waveform where the magnets were not over the coil.  The waveform for the setup with the magnets closer to the axis of rotation and thus the magnets much closer together (separated by about the same distance as the coil windings width on one edge) looked like an almost perfect sinewave.  However the RMS voltage in both cases was nearly (within 3%) the same.  The difference could easily be the variation in getting the coil exactly centered over the magnet the same, or slight variations in the gap between the magnet and coil.  I tried to keep these variables as similar as I could with both setups.

Thanks for all the interesting discussion.

Johnlm

[ Parent ]



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#34)
by tecker on Fri Jan 6th, 2006 at 05:10:24 PM MST
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Increasing the size of the rotor to be able to add more copper is not a bad idea .
You want to run the electrons around from one leg to the other so they're stacked up for your load. There is a point at which the magnets can't pump any more pressure .
 That's why you want to add the magnets to look for that window of max power for the load you want to power and the copper that's employed to drive your load with the drive
you have available (prop size and wind conditions) . The electron pump your trying to build can be likened to a ratchet or a stair case coarse for speed and fine for torque
and weight  respectively. So you want to jack up to speed fast with a light load fewer magnets plenty of copper to use all the flux that's there .You want to grind into a heavy load more mags and evenly spaced coils .In every case the legs aligned to catch the charging window(leading trailing poles).



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#35)
by John II (jjones2(at)inetvisions.net) on Sat Jan 7th, 2006 at 03:04:58 AM MST
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Hello Johnlm :

A very interesting subject.

I have read everything to this point including your original question and answers. But I got to admit that I'm still stumped. I'm probably over looking something really simple, but I'm still confused.

I don't know of a generator or alternator.... especially a pm generator that doesn't increase over all in power output the faster you turn it, so long as it doesn't fly apart. (In other words increase in output wattage)

In other words... it doesn't matter whether the pm alternator have 1 coil and 1 magnet, or 200 coils and 200 magnets... regardless of internal arrangements, Every generator or alternator I have ever owned will produce more actual output voltage and amperage the faster I turn it.

When you take any pm generator or alternator and spin it faster... Isn't the only thing your actually doing is increasing the velocity in speed that the pm flux passes over the field coils ?

John II



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#36)
by Flux on Sat Jan 7th, 2006 at 03:39:13 AM MST
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John11 the confusing thing is velocity.  If you increase the speed of rotation you increase the angular velocity and volts will increase.

I think the problem comes when people look at the text book and find the equation for a voltage generated in a wire moving in a magnetic field.  E=BLV

E is emf, B is flux density, L is the length of the wire and V is its velocity.

This is a special case and has no practical significance. In any generator other than a homopolar the wire has to pass over magnets of alternate polarity and there are periods in between when there is no magnetic field. Also a wire is no use without a circuit.

You will save yopurself a lot of confusion if you completely forget that equation and consider generators from the basic Faraday equation.  E =N x dphi/dt

or it depends on the turns and the change of flux with time.

For a rotary generator Flux depends on the area of the magnet . the rate of change depends on the number of magnets ( poles) and how many pass per second. This is angular speed not linear. The combination of number of poles and speed in rpm or angular velocity decides the frequency.  This is the vital bit, for a given number of poles and a given angular velocity the frequency is the same if the poles are on a 6" circle or 6ft one. The linear velocity of the magnets is increased but it doesn't come into the emf equation.

The emf depends on the number of turns, flux per pole and the frequency.

If you prefer you can think of turns, flux per pole, number of poles and angular velocity.

I have suggested before that it would be better for the nation if the E=BLV equation was burried and forgotten. It is correct and if you follow things through and get to grips with its implications ok but it leads people to jump to conclusions about linear velocity being a factor.

I hope this helps, it is a confusing issue.

[ Parent ]



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#43)
by johnlm on Sat Jan 7th, 2006 at 08:59:45 AM MST
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Thanks for fielding that one Flux.
Johnlm

[ Parent ]


Re: Effects of increasing magnet plate diameter (3.00 / 0) (#37)
by nothing to lose (nothingtolose175 at yahoo.com) on Sat Jan 7th, 2006 at 03:53:15 AM MST
(User Info)

" Every generator or alternator I have ever owned will produce more actual output voltage and amperage the faster I turn it.
When you take any pm generator or alternator and spin it faster... Isn't the only thing your actually doing is increasing the velocity in speed that the pm flux passes over the field coils ?"

That's not what he was doing. Your talking about taking a generater and run it at 300rpm or 600rpm to change the power you are getting out of it but you are not changing how it is built inside, just the rpm.
 Take 12 magnets passing 1 coil in 1 rpm. If you increase to 5 rpm then you passed 60 magnets past that one coil in the same amount of time, one minute, since each magnet went around 5 times.

He did not change the rpms at all, he changed how the unit was built, still the same rpms. 12 magnets will pass over 1 coil in 1 revolution, does not matter if that is 12" diameter or 36" diameter, each magnet is still only one rpm. It does fly past the coil faster at a larger diameter since it has to travel alonger path around the larger circle, but each magnet still only passed 1 coil 1 time.

Yes if he changed the RPMs, like running gas a generator faster, then he would have made more power. Back to the first thing I said about 1 magnet passing the same coil 5 times instead of 1 time per minute..

Most of the time when people like myself are thinking about larger diameter rotors we are planning to fill the rotor with the full amount of mags properly spaced and same with the coils. Either larger mags and coils, or if the same size then 2X as many of them to fill the extra space. In this case there is more magnets passing a coil on each rpm if we used more of them. But he was only interested in the same rpm, magnets, and coils for this test.
.
nothing to lose

Spelin and tpying are my strong points, not electronics.
[ Parent ]



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#44)
by johnlm on Sat Jan 7th, 2006 at 09:01:44 AM MST
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Good explaination, thanks.
Johnlm

[ Parent ]


Re: Effects of increasing magnet plate diameter (3.00 / 0) (#38)
by stop4stuff on Sat Jan 7th, 2006 at 05:03:46 AM MST
(User Info) http://www.stop4stuff.com

Would the following be correct?

Output power (volts*Amps into a load) increases with;
an increase in rpm,
an increase in the number of magnets,
an increase in the number of turns of wire in a coil.

Any one of which increase the AC frequency.

Output can also be increased with larger rotors together with larger magnets and increased wire size.

paul



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#39)
by Waterfront (christiangirouardleclerc at hotmail.com) on Sat Jan 7th, 2006 at 06:34:59 AM MST
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I don't think an increase in the number of turns will effect frequency. Still the same magnets, passing at the same rpm, frequency won't change...
The other two are true.

Waterfront
[ Parent ]


Re: Effects of increasing magnet plate diameter (3.00 / 0) (#42)
by stop4stuff on Sat Jan 7th, 2006 at 07:31:13 AM MST
(User Info) http://www.stop4stuff.com

you're right...
increasing the number of turns increases the amplitude of the AC wave form = more volts

[ Parent ]


Re: Effects of increasing magnet plate diameter (3.00 / 0) (#40)
by dalibor (mdalibor - at - gmail - com) on Sat Jan 7th, 2006 at 07:05:49 AM MST
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i will go with third option - you increase the speed but you have "holes" in high density magnet flux. so one thing whipes the other.

what is the price? maybe a new blades for us newbies?

i cant wait untill tomorrow :-) .



Re: Effects of increasing magnet plate diameter (3.00 / 0) (#41)
by dalibor (mdalibor - at - gmail - com) on Sat Jan 7th, 2006 at 07:21:11 AM MST
(User Info)

stupid me - i wasnt checking out dates and other posts. i missed answer before.

and i was pleased that i got "bingo" with my answer. somehow it was logical to me.

[ Parent ]



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