| Each phase could be a series of positive and negative pulses. It led to the following train of thought. Suppose we start with a rotor having circular magnets one inch in diameter two inches apart on center. The nine coils are two inches in diameter with a one inch center hole and one inch thick. Pretty standard stuff. Well, maybe the coils are a little small. What if we decide to use coils three inches in diameter? What must we do, and what happens? Well, let's place the magnets three inches apart to keep the scale. To do this we must increase the rotor diameter by 50%. What happens? Well, with the magnets farther apart we expect less leakage flux, so there will somewhat more flux passing through a coil when it is directly over a magnet. That's good. The magnets are still located at thirty degree intervals, so the time it takes for a magnet to pass between two coils doesn't change. That is, the rate at which the flux changes with time doesn't change. The maximum flux passing through a coil is slightly greater, and we change from this value to the negative of it in the same time as before, so with more turns of wire we get a larger voltage out. The wave form pretty much stays sinusoidal. Now, since we've gone fron a two inch diameter coil to a three inch diameter coil we can pack two and two thirds as much copper in the coil. Or get in excess of two and two thirds more voltage using the same size wire.
We could instead keep the same amount of wire and decrease the thickness of the coils, thereby reducing the air gap. In principle, this should increase the maximum flux. But here we run into a sad fact of life. Iron can saturate magnetically. In fact, the modern magnets are so powerfull that they may be driving the iron components into saturation to start with. To put it another way, as we reduce the reluctance of the air gap,which does go down by a large amount, the reluctance of the iron parts of the magnetic path may also go up by a large amount. So, the gain may be less than spectacular.
Since copper is cheaper than magnets, it would appear that going to larger rotors, larger coils, and greater magnet spacings might be desirable. |
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