By CmeBREW, Section Mechanical Posted on Sat Mar 10th, 2007 at 02:39:42 AM MST
5000% more efficient Box / Ceiling FAN at last !
Greetings all again! I wasn't sure what catagory to put this- So forgive me if I missed the fan area.
I've been very excited about this super simple floor fan I made recently I just wanted to share it with you. Each of the hundreds of millions of box and ceiling fans around the world running every day averages around 250 Watts on their high setting. Excuse my language-- but that SUCKS! Those things are all unbelievable wastes of electricity when they run even on the medium setting 12-24 hours a day. The carbon emissions are horrible due to the COAL burning power companies to keep these running. I cannot believe there aren't FAR MORE efficient fans by now. They could EASILY now use Neo-magnets for the field in all these type motors.(Or at least ceramic)
The electric company should GIVE those things away to people door to door! Nevertheless, This super easy to make Floor fan I made uses only 2-5 watts and puts out an enormous amount of air.(approx. 200-400 rpm)
I call it the 'BreakingWind 5W-31'.(ha)
I admit this one is alittle big (31 inch diam.)--- but it puts out BIG for little...If ya know what I mean. Each blade is close to 12" diameter and is made from 1/4" plywood that I painted with a sponge brush and white latex paint. (satin looks the best. Also, a little sponge roller would look even more professional. The actual motor and fan spindle is painted with a spray can of gloss white enamel. I use to be in cabinet making/finishing for 10 years so i'm no slouch myself-ha!) It only took me 2 hours to make and 1 hour to paint. (total of 3 hours for whole project)
I was GREATLY surprised with the performance of this fan. It is totally quiet-- it is what I sleep with each night running off my two 12vdc marine batteries. I EASILY run this 24 hours a day -unless there is absolutely no wind for more than 48 hours straight.
You can't get simpler than this. The hub part is 6"diam. 3/4" plywood. The 3 'legs' that stick out are at angles in order to mount the blades to. I forgot to measure the angle--could be 20-25 degrees???
I used the same exact treadmill motor (permanent magnet) as the Windmill thread I posted over the last 2 days. It is sold out unfortunetly from the "SURPLUS CENTER" catalog. (You can still get it on E-BAY but for $40 now) NEVERtheless, they have another motor made by the same company that I just purchased in order to make another Super-efficient fan. (All my friends and family are amazed at this fan--so I have to make my father one)
They have over 1600 of these Mcmillan 130VDC motors/ 3/4 hp -so they aren't going anywhere for awhile. According to my calculations, that motor as a fan will go faster though ,around 600 Rpm with a 12V battery and use a few more watts. The product # is 10-1817-D $19.95.
However this treadmill motor will NOT make a decent 12V wind turbine generator. Like most treadmill motors (such as a typical 130v @ 6550 rpm) they do not reach 12 volts (cut-in) until well over 600rpm --which is horrible.
If you don't have 12volt batteries , you can also use a typical 14.4vdc cordless drill charger/tranformer to run this big fan with ease! The transformer, plugged into the wall, barely even gets warm! Why would it- it is only 2-5 watts! It is 2-5 watts because I have it hooked to a normal 500 ohm Rheostat to control the speed. Which is nice. The rheostat simply reduces it from 5 watts @400rpm (directly hooked to battery) down to 2 watts @200rpm. It will go as slow as I want. I usually keep it at the 2 watt setting. At about 200rpm the fan takes 2 Watts and the rheostat takes 1 watt. This is the Power-hungry 120vac/240watt fan I use to run 10 hours a day every day. I used the stand base from this fan for my super E-fan. This fan was still working just fine when I declared it absolute JUNK and gave it it's final resting place. Anyway, I was as AMAZED at this fan as I was my windmill turbine- and It is a great progect for anyone including families to raise awareness of energy conservation and reducing carbon emmisions which we all know is ruining our Earth.
-Have fun friends!