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trying to build DC-DC converter


By asheets, Section Controls
Posted on Fri Mar 02, 2007 at 06:28:18 PM MST
trying to build DC-DC converter, but need parts assistance

I've been wanting to build this -- http://www.talkingelectronics.com/Projects/SolarCharger/SolarCharger.html -- but Talking Electronics has not been forthcoming on sending me the kit I've ordered or even acknowledging that I've placed an order... not a good sign...

Anyway, I'm looking at just ordering some parts and seeing what happens, but I'm most concerned with that transformer.  It is a 1:3 coil ratio, but dues it have to be exactly 15:45, or can any multiple of 1:3 be used within reasonable limits?  

Any suggestions on part numbers?  I'll probably be going with Electronic Goldmine, as I do business with them semi-frequently.  I thought about Jameco and Digikey, but I don't have current catalogs and their web sites are too damn confusing for my tastes.  Thanks!

trying to build DC-DC converter | 4 comments (4 topical)

Re: trying to build DC-DC converter (3.00 / 0) (#1)
by Flux on Fri Mar 02, 2007 at 01:22:38 PM MST

I don't think you are going to buy a transformer, you will have to get a ferrite rod and wind your own. It doesn't give the size of ferrite rod but it is not likely to be very critical. The exact number of turns will not be very critical as long as you are within a few turns of the suggested values.

I am not too convinced that a blocking oscillator as a self oscillating boost converter is going to be desperately efficient but the whole thing seems mainly a toy and if you get something all well and good. I suspect that low saturation transistor will be more important than slight changes to the transformer.

Flux



Re: trying to build DC-DC converter (3.00 / 0) (#2)
by richard on Fri Mar 02, 2007 at 02:52:36 PM MST

  Ferrite rod is 10MM in Dia. . About 4 to 6 Inchs. long.  richard C C of C

[ Parent ]


Re: trying to build DC-DC converter (3.00 / 0) (#3)
by Nando on Fri Mar 02, 2007 at 03:55:28 PM MST

The design is poor, for one the panel voltage should be at least 1 volt with good current capabilities, though it is preferable to be greater than 6 volts and the transfer current ratio is better.
The efficiency may low, less than 80 %

The scheme, though simple, does have some problems because the solar panel impedance is high compared to the power out.

A probable solution is to add two small signal transistors and one Schottky Diode, one NPN transistor, its Emitter to ground and Collector and Base connected to the capacitor that goes at the junction of the base feedback winding and the resistor that goes from Positive to the feedback winding junction.

The second to add transistor and the Schottky diode are used to cut off the base drive to the power Transistors at known current to increase the efficiency of the overall circuit.

The 1 ohm resistor has a wrong value, it should be at least 10 to 20 ohms to reduce the switching current of the power transistor.

If there is interest for this modifications, then the cells volts should be increased as much as possible, it would be better to have higher voltage and switching lower current.

the second part to be added if there is interest with a Vin > 6 volts.

Nando




Re: trying to build DC-DC converter (3.00 / 0) (#4)
by Bruce S on Fri Mar 02, 2007 at 03:57:49 PM MST

asheets;
   The one that I did get, even though the wire main wire is why too short, came with a ferrite core that is 1-7/8" long by 3/8" dia. & I know this would be too short for the length of wire that was supposed to be sent.
Sorry to hear you're having the same problems with them that I had.

They never did answer my QA questions.

Hope your luck is better than mine was.

Bruce S




trying to build DC-DC converter | 4 comments (4 topical)
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Related Links
· http://www .talkingelectronics.com/Projects/SolarCharger/SolarCharger.html
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