Go to Otherpower.com Home Page Go to Forcefield Shopping Cart Go to Wondermagnet.com Home Page
Front Page - [Homebrewed Electricity-- (wind) (solar) (hydro) (steam) (controls) (storage) (mechanical)] - Classifieds - Site News
Everything - Newbies - [Remote Living-- (housing) (heat) (light) (water)] - Reviews - Diaries - Our Products
Taking a shot of Ghurd's controller


By claude, Section Controls
Posted on Mon Sep 03, 2007 at 06:34:07 PM MST
a rookie approach.

I searched a long time for a simple and effective shunt controller. Until one day, Ghurd told me about his and so I decided to give it a shot.
Here's his diary entry on this: http://www.fieldlines.com/story/2007/8/24/172521/889
The kit arrived and I started assembling it. What a great circuit! And so simple to make!


As I gladly noticed, Ghurd was kind enough to supply enough resistors along with the kit so that I could choose between high or low frequency, LVD option and so.
The PCB was so small I could not believe my eyes. Here's during the assembly.


After finishing the assembly (it only took me 30 min. but then again, I'm not very fast and I double-check everything. A more experienced hand could make this in minutes.) I connected the wires and made a test using a 12V/1.3AH SLA battery connected to a 16V wall charger and a 12V/5W car bulb as a dump load. The circuit started on my first try, the bulb started flickering (as the battery was already full) and I was able to smoothly adjust the dump voltage to 13.8 thanks to the multi-turn pot provided with the kit.


I found a cool little box (a former woofer filter) and a TO220 radiator and I mounted the circuit inside it. As the box had 4 external screw connectors I used them all by keeping the FET connections inside the case. I mounted the TO220 cooler on top of the box, and the Fet legs are going inside for internal connections. So I got two connectors for the battery and two for the dump load. It came out nice.


It still is small. I can't believe this little baby can switch 6 Amps of power using this single FET. That's like 72W, isn't it?
If I'll ever need more I'll just connect several FETs in parallel.


Here's a hint about how it worked. Just as I wanted!


Great experience! I highly reccomend this circuit.
I like simple things with great results.
This one makes no exception. Good job Ghurd!

Claude

Taking a shot of Ghurd's controller | 10 comments (10 topical)

Re: Taking a shot of Ghurd's controller (3.00 / 0) (#1)
by gotwind2 on Mon Sep 03, 2007 at 01:21:06 PM MST

Nice post Claude and great images as always, particularly the animated gif :)

I must have missed Ghurds initial posting of this circuit - it will be ideal for my 12v  Ametek windgen.

Expect an order soon Glenn, I have also posted it on my forum for anyone interested (scroll down).
http://gotwind.forumco.com/topic~TOPIC_ID~183.asp

What would the shipping to the U.K be? - I suspect Fungus would know.

Cheers
Ben.

www.gotwind.org




Re: Taking a shot of Ghurd's controller (3.00 / 0) (#2)
by hiker on Mon Sep 03, 2007 at 02:10:16 PM MST

nice little dump load controler..
any ideas on the price of one of his 15amp controler??
WILD IN ALASKA
[ Parent ]


Re: Taking a shot of Ghurd's controller (3.00 / 0) (#3)
by claude on Mon Sep 03, 2007 at 02:41:42 PM MST

Hiker,

Glen's original post did mentioned the price. Wether this has changed meanwhile I do not know but Glen wouldn't do that.
Here's the link: http://www.fieldlines.com/story/2007/8/24/172521/889

Quote:

"The unit can be used for a dump regulator, an LVD, a controller for charging a second or third battery, or about any combination of the above.
It will be available as a 150W kit.  Waiting for a few more parts to show up.
The kit will include the PCB and parts shown, an assortment of resistors, 2 power N-fets, some heat shrink tubing, LED retainer clips, etc.  
The kit will not include the actual dump load, enclosure, switch, wires, etc.
Looks like $12.50.  I'll get it up in Classifieds soon."

It's a bargain if you ask me.

Claude

[ Parent ]



Re: Taking a shot of Ghurd's controller (3.00 / 0) (#4)
by hiker on Mon Sep 03, 2007 at 08:53:20 PM MST

thanks claude...
WILD IN ALASKA
[ Parent ]


Re: Taking a shot of Ghurd's controller (3.00 / 0) (#5)
by sPuDd on Tue Sep 04, 2007 at 04:31:17 AM MST

Very neatly assembled project Claude,
and very nicely presented photos & post.
The gif is mesmerizing :-) Ghurds little
unit is filling quite a void in the RE world.

All good :-)

sPuDd..



Re: Taking a shot of Ghurd's controller (3.00 / 0) (#6)
by DamonHD on Tue Sep 04, 2007 at 04:42:43 AM MST

Hmm, I really must get myself some simple croc clamps like that.  I still do all my soldering with things balanced randomly...

Rgds

Damon



Re: Taking a shot of Ghurd's controller (3.00 / 0) (#7)
by Bruce S on Tue Sep 04, 2007 at 07:24:02 AM MST

Claude;
  Your solder and assemblies put mine to shame:-)
I too have those nice magnet based claws. burning fingers are no longer any fun :-)
Very nice pics and the gif was what I was hoping G- would put up here.

Again Great Work!!
Bruce S



Re: Taking a shot of Ghurd's controller (3.00 / 0) (#8)
by claude on Tue Sep 04, 2007 at 09:57:48 AM MST

Thanks Bruce!

You are too kind. G did a great job with his dump controller. Never mind the magnet-based claws (they are spring-based by the way) or the soldering abilities. I could never come out with such a simple yet efficient circuit. Sure I can make animated gif's but that really is nothing, anybody can. :-)

I'm just glad I got this little baby and it came out so well. Spreading the word is what's needed here because, as sPuDd said, Ghurd is filling quite a void in the low-budget RE applications.

Thanks again!
Claude

[ Parent ]



Re: Taking a shot of Ghurd's controller (3.00 / 0) (#9)
by seanchan00 on Wed Sep 05, 2007 at 06:57:17 PM MST

Very neat job Claude and very professional. With proper labels I can see your unit lining a shelf in electronic shops. I too got a gift kit from Glen but my finished unit looks head to toe homebrew. Glen most definitely fills a great void in RE. I am sure he soon will have other gems in his website to make life a smoother ride for RE nuts like us.

Animation is great. Maybe simple to you but old horses like me won't even start to attempt it.

SeanChan.

   



Re: Taking a shot of Ghurd's controller (3.00 / 0) (#10)
by ghurd on Wed Sep 05, 2007 at 09:37:14 PM MST

Sean,  I am sure yours looks just fine.  Probably better than mine!
G-

[ Parent ]


Taking a shot of Ghurd's controller | 10 comments (10 topical)
Display: Sort:
Menu
· create account
· How to use the board
· FAQs
· search the board
· Google search the board

Login
Make a new account
Username:
Password:

Total Views
  188 Scoop users have viewed this posting.

Related Links
· http://www .fieldlines.com/story/2007/8/24/172521/889
· Also by claude

Powered by Scoop
You must be a registered user to post here. It's easy and free, and the link is on the upper right side of your page.
All trademarks and copyrights on this page are owned by their respective companies. Postings are owned by the poster, but may be deleted or moved at the ADMIN's sole discretion. The Rest © 2009 Forcefield.
You can Email the board ADMIN here. PLEASE include the username you signed up with!