| about 4 or 5 years ago i asked on the old board what folks might think of an electronic transmission to match the alternator with the intended load.
the idea was to use some form of switching electronics to dial the machine in to a specific rotor and match the two to the battery load.
didn't get much traction or interest at the time,, so
i am back with the same question?
i have seen really good alternators built here that produce maybe 80 volts open circuit driving into a 12v nominal load, with the result being a loss of efficiency and heating of the stator.
has anyone worked with a switched mode rectifier?
basically is is a 3 phase rectifier bridge that has the three lower diodes replaced with power mosfets
then the mosfets are driven via a pwm circuit to allow the alternator internal voltage to stay up high and the pwm switches the recifier to match the output to the batteries.
historically this is complex because most pwm control of 3 phase is used in industry for speed control of three phase motors, where even waveform across the phases is paramount. in a rectifier such as used to charge batteries this is not important and we can trigger all three mosfets at the same time and we don't need careful timeing to do so.
if the pwm unit takes a sample of rotor/blade rpm and biases the pulse width
we can provide a second handle, that being keeping the blades turning at their peak efficiency rpm.
the end result is we allow the stator to run at a higher voltage and reduced amperage, thus much less heating, increased output power and efficiency of the alternator.
another option that could be included in the pwm unit and provide yet another level of control would be 3 step charging and float with a trigger for a diversion load.
what do we need, a switched mode rectifier, an rpm sample circuit, a dump load relay
and a microcontroller to manage the system.
anyone doing it yet? besides the big boys in the commercial market?
thoughts?
bob g |
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