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Bummer


By DanB, Section Wind
Posted on Sat Apr 12th, 2008 at 06:19:43 PM MST
One way to make expensive firewood!


I received this in my inbox a couple weeks ago (posted with permission):

My friend Pete was standing on the porch at about 6:00 on Saturday night, I was in the kitchen cooking dinner.  'Hey Tim, you better come out here'.  His jaw was dropped.  He had just watched the tower come down in real-time.  He was especially bummed, because he was taking a picture of the wind turbine at the time, but just gaped open-mouthed, and didn't react in time to take some shots...
It was a mild evening, with maybe an 8-10 knot wind out of the East (the direction of the gin-pole).  I went and inspected, and I guess all that happened was the damned strap that was holding the gin-pole down to the pulley loosened up and the tower just pivoted over.  All guy-wire anchors are fine, and it just boils down to this idiot named Tim who never cinched down a wire cable to hold down the gin-pole.  I did check that strap about 6 weeks ago, and it was as tight as ever.........damn!
I finished dinner, with an attitude of "oh well, these things happen, we can fix it" and that lasted awhile, and then I started to get really bummed.  I drank the rest of the Flor de Cana, and managed to get to sleep.  All Sunday I felt weird and really bummed out.  I feel better now.
It appears that the  alternator is fine.  The alternator came off of the end of the tower when it came down, and the tail assembly came off of its pivot.  two of the 3 blades are pretty trashed, but one of them is ok.  It landed in soft dirt.  The tail is broken, but all metal parts seem fine.  The pivot of the tower took a little hit, but I think its pretty easily fixable, perhaps even ok, although I would like your expert advice.  Where the gin-pole goes into the pivot, it is no longer a circle, but a little bit of an oval.

Anyway, that's my story.  Its a sad one, but one I can learn from.  If you see Scotty, let him know I need two new blades and ask him if he would like the good one that is left for a template.  I sure miss that turbine, didn't realize how attached I was to it until it was gone.

your friend,
Tim

The webpage about the 17' turbine which mostly features this project is here:  http://otherpower.com/new17page1.shtml

Amazingly there was no damage to the machine save two smashed blades and a broken tail.

It's amazing to me that the tower is in basically perfect shape.  It's undamaged and still perfectly straight.  I can't believe the gin pole didn't come down!

The offending anchor that should've been shored up before the bull dozer was ever removed from the cable we use to pull the tower up.

Expensive firewood.

Bummer | 7 comments (7 topical, 0 editorial)

Re: Bummer (3.00 / 0) (#1)
by richhagen (richhagen (a t) Juno.com) on Sat Apr 12th, 2008 at 01:52:20 PM MST
(User Info)

Ouch!  Still it could have been worse.  I wonder if the flexing snapping of the blades cushioned the impact a bit like the crumple zones on some cars are supposed to.  There should have been tremendous forces on the tower and gin pole when it impacted.  Rich
'A Joule saved is a Joule made'


Re: Bummer (3.00 / 0) (#2)
by Shadow on Sat Apr 12th, 2008 at 06:19:41 PM MST
(User Info)

Bummer indeed! Sorry about your luck. At one time or another I think we all or will have crashed a wind turbine and no matter how many times it happens it never gets any easier.
  By the looks of it you'll be back flying in no time! Good Luck.



Re: Bummer (3.00 / 0) (#3)
by jmk on Sat Apr 12th, 2008 at 07:45:10 PM MST
(User Info)

 Wow! That is a bummer. I didn't recall reading anything about you redoing the tower. It looks just like your 20' set up. I thought you lost that one at first. Looks like you made the 17' to match the 20'. Really your lucky it wasn't worse. That's the first tower I have seen that survived a fall. Usually they're all bent and twisted. I almost lost mine once the same way. I was right next to the gin pole when I noticed it lifting up. I started the machine up and forgot to secure the gin pole, so I guess mine was a bigger mistake. I was able to grab the pole and push it back down. Then I hooked the chain to it. I hope everything else works out alright. Now you can say it's been crash tested.
jmk


Re: Bummer (3.00 / 0) (#4)
by snowcrow on Sun Apr 13th, 2008 at 04:31:20 AM MST
(User Info)

  I hate it when that happens ):o !!  Its worse when you're watching and there is nothing you can do until its all over.

  Pretty amazing machine, I guess the weight of the gin-pole help to take a lot of the sting out of that fall. It could have been much worse (:\

Blessings, Snow Crow



Re: Bummer (3.00 / 0) (#5)
by MattM on Mon Apr 14th, 2008 at 05:18:23 PM MST
(User Info)

Wow, just wow.  When opening up this post I immediately recognized where it was I had seen it before.  I'm willing to bet that a majority of the people around here have seen that blog on it.  Hope it gets back to work soon.
----------------------------- Go Huskers!


Re: Bummer (3.00 / 0) (#6)
by SparWeb (sparweb at ANTISPAM_hotmail_com) on Thu Apr 17th, 2008 at 04:24:54 PM MST
(User Info)

Aw Dan that's just my worst nightmare, too.  If that happened to my tower it definitely would have bent in the middle, because I leave the cradle in place on the ground.  I don't quite picture which part of your tower is bent, but I'll take a guess.  The energy required to crush the root of the gin pole is the energy that was required to stop it from completely folding over.  You were lucky, there, too.  I bet it's not at the same angle it was at before.
I wouldn't salvage the "surviving" blade, if I were you.  Wood is resistant to impacts, and all that, but can you really be sure that there aren't a thousand little cracks through the lamination joints?

Maybe an burnt offering to Aeolus is called for?

Steven Fahey



Re: Bummer (3.00 / 0) (#7)
by JW on Fri Apr 18th, 2008 at 01:56:23 AM MST
(User Info)

DanB,

 With the Title of this story, I was expecting to hear that you ran your steam engine on charcoal, by accident. :) [first time ive seen the board in a couple of days, just catching up][been very busy lately with 'projects']

I still like that slogan "We make electricity with trees that you hugged" Thats a classic...

"I received this in my inbox a couple weeks ago (posted with permission):   -DanB"

I think thats very cool of you Dan. It sets a good example for all of us. I think its good that you are highlighting Tim. Its amazing how far some users have actually gotten with projects.

Let alone the fact, you have preserved anonymity for Tim, from my perspective at least. I never speak openly about e-mails or private-messages(for the reader-I know we dont have pm's here) on a board without permission myself. Again very cool.

 Kinda makes me think, you can never always know, what any user of the board here, has actually accomplished.

Thank's for posting that Dan...

JW


[ Parent ]



Bummer | 7 comments (7 topical, 0 editorial)
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