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Stator Question


By oak leaf, Section Newbies
Posted on Sun Jul 20th, 2008 at 02:44:00 PM MST
Making The Stator

Hi,

Are you still using ester vinyl resin to mold the stator up?

Thanks,

Harlon

Stator Question | 7 comments (7 topical, 0 editorial)

Re: Stator Question (3.00 / 0) (#1)
by tanner0441 on Sun Jul 20th, 2008 at 03:54:21 PM MST
(User Info)

Hi

I am in the middle of constructing a low power PMG and having worked with polyester/Glass matting for over ten years in the marine industry, that is what I intend to use. I might add an innert filler to bulk it up a bit. Talc or an aerosil,the main thing is to retard the curing time by keeping the MEKP hardener to an absolute minimum for the prevailing temperature, 2 - 5% and pour slowly to reduce the chance of air voids. You should have at least 20 mins working time.

Once it starts to cure keep an eye on the first mix if you are not used to using polyester resin to make sure it does not go exothermic. Once it starts to cure you can spray it with water if it does start to heat up, but it must be absolutly dry and free of even damp while a wet mix.

To clean the utensils cheap celulose thinners or gun wash (for cleaning spray guns)does an exelelent job.

Good luck..



Re: Stator Question (3.00 / 0) (#2)
by oak leaf (newwind) on Sun Jul 20th, 2008 at 08:20:00 PM MST
(User Info)

Tanner,

Thanks for the your reply. I do not know what it all means! I will do some reading on the subject. I will figure it out, I hope it is before I screw something up and have to start over.

I have learned how NOT to do a lot of stuff that way.

This has been fun so far, for me anyway my wife is not so sure. She is saying I am becoming obsessed with THAT THING.

Thanks,

Harlon



Re: Stator Question (3.00 / 0) (#3)
by wooferhound (tim((NoSpamAt))wooferhound.com) on Mon Jul 21st, 2008 at 12:06:19 AM MST
(User Info) http://wooferhound.com

The wife will thank you when the power goes out and you can light up the place and maybe run the TV. Mine did.
But I know that doesn't help you right now while you are spending money and not giving her good attention.
W o o f -={(

[ Parent ]


Re: Stator Question (3.00 / 0) (#4)
by DanB (danb@*no spam*otherpower.com) on Mon Jul 21st, 2008 at 06:42:34 AM MST
(User Info) http://www.otherpower.com/

We still use vinyl ester, it's superior to the more common polyester in every regard (except price... but it's still inexpensive compared to epoxy).  We usually use ATH (alumina tri hydrate) for filler bt I don't think it has lots of advantage over talc or other choices.



Re: Stator Question (3.00 / 0) (#5)
by electrondady1 on Tue Jul 22nd, 2008 at 04:19:41 PM MST
(User Info)

but what kind of store stocks this vinyl ester stuff?
what is it used for other than windmills?
whats my source here in Canada ?

[ Parent ]


Re: Stator Question (3.00 / 0) (#6)
by oak leaf (newwind) on Tue Jul 22nd, 2008 at 09:14:45 PM MST
(User Info)

I had ordered it from www.fibreglast.com, It was about $100.00 for the gallon. It was to be used on the repair of our swimming pool. I used epoxy instead.

Harlon

[ Parent ]



Re: Stator Question (3.00 / 0) (#7)
by DanB (danb@*no spam*otherpower.com) on Wed Jul 23rd, 2008 at 07:58:07 AM MST
(User Info) http://www.otherpower.com/

I am surprised the stuff has not become more common/more available.  I pay about $32/gallon for it, so it's not terribly expensive (its more if you buy smaller qty though).
I get it here, they might ship to Canada for you - not sure.
http://shopmaninc.com/polyesters.html

A quote off their website:
Vinyl Ester resin is superior in every property as compared to all polyester resins. This product is used in high performance applications in which high-strength and maximum heat tolerance is necessary. This resin is extremely chemical resistant when cured. Similar in strength to epoxies with much increased stiffness.

[ Parent ]



Stator Question | 7 comments (7 topical, 0 editorial)
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