| Just got to thinking today about a simple fail safe method of stopping the wind turbine if for some reason the controller fails or some other unforeseen nasty happens.
This little circuit uses a hefty relay with normally closed contacts to short the output of the generator until the 'START' button is pressed. This turns off the first transistor and the second one turns on, energizing the relay and removing the short, so the connection is the electronics side after the rectifiers, the relay contacts before the rectifiers.

There are three ways it will stop
- - the 'STOP' button is pressed
- - the battery voltage exceeds the voltage of the zener diode. This could be due to over charging, the fuse to the batteries failing (if you have one!!) or a bad battery terminal clamp whilst the turbine is running
- - the battery voltage drops below the hold-in voltage of the relay. This could be due to circumstances as in (2) above but when the generator is already stationary
I've not actually built is yet - not had a chance to get into town to get the parts - so its time for a circuit inspection folks. I've sized the resistor values for 24volt nominal operation and the transistors are rated to 80volts. I expect I'll use a 1N4751 zener that will set the cutoff at 30volts (plus the Vbe diode drop across the first transistor). The relay I have in mind will require about 80mA but since I'll be running 675AH soon, I think that works out well below the self discharge rate!! I think it will be work $20 to put it in a nice weatherproof box if it ends up saving the batteries. |
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