Go to Otherpower.com Home Page Go to Forcefield Shopping Cart Go to Wondermagnet.com Home Page
Front Page - [Homebrewed Electricity-- (wind) (solar) (hydro) (steam) (controls) (storage) (mechanical)] - Classifieds - Site News
Everything - Newbies - [Remote Living-- (housing) (heat) (light) (water)] - Reviews - Diaries - Our Products
My life is now complete, #27 is up.


By Volvo farmer, Section Diaries
Posted on Sat Oct 03, 2009 at 07:16:44 PM MST
Error: invalid/empty fields: Intro text

It's been a lot of work, and I only built the tower and controls. The turbine is a 10' Danbuilt from back in '05 or '06. Very nice metalwork and blades on these if you are thinking of buying one. 2006 prices were a little lower, but even at $1750, for myself, it would be worth every penny, especially with the new magnets and improved stator. This is a very nice turbine. Here are all the pictures.

I have a friend at the local electricians shop. She lets me go upstairs and scrounge old boxes out of their huge pile and refuses to charge me for them. On the left is the rectifier box, C60 controller above, and the dump load on the right.

Here's my homebrew dump load. Made out of old GE dryer elements and a couple surplus 24V fans from Allelectronics. It dumps about 1200W. I would prefer it up around 1500W but I didn't like how short the nichrome was, and how red the wires got in this configuration. The fans help a bunch, I see no glowing red wires with the fans on. The hot air is forced out of the top and the bottom of the box. There is wonderboard behind the box, and the box is spaced out from the wonderboard about 1" by more wonderboard in little 1" squares. I feel pretty safe with this configuration. It was scaring the crap out of me screwed right to the plywood. Nothing could ruin your day like coming home to find your power shed burned down.

Here's the rectifier box. Thanks to Dan for the large expensive Forcefield heatsink. If it's unclear, the whole thing is built into the lid of a Square D disconnect box. I can hinge the lid up to inspect/repair things or hinge it down to make it pretty. I actually found the ammeter and the shunt at the local junkyard. It's a 75A unit, and I'd prefer 50 or so so I could watch the needle jump more.

It's true, watching wind turbines is more interesting than watching television. Solar trackers are kind-of-interesting, but wind turbines are surprisingly fun to watch! I saw 100 watts out of the turbine in what I would normally consider calm air.

If you are still here, thanks for bearing with me. This project took over three years from dream to completion, and it is a major accomplishment in my life. I swear, mentally, designing and building a 2400 sqft off-grid house was less daunting than getting this turbine in the air.

Thanks Dan, and everyone else for all the help along the way, and I apologize for all my complaining about the forum lately. I suppose I have been out of line, but I like and care about this place and wanted to feel a sense of community. Now that my life is complete, maybe I can mellow out a little. :-)

Cheers!

My life is now complete, #27 is up. | 8 comments (8 topical)

Re: My life is now complete, #27 is up. (3.00 / 0) (#1)
by SparWeb on Sat Oct 03, 2009 at 09:45:24 PM MST

Let me be the first to offer congratulations! CHEERS TO VOLVO FARMER

They are absolutely hypnotic, wind turbines.  I have more pictures of my WT than of my kid!  
Steven Fahey



Re: My life is now complete, #27 is up. (3.00 / 0) (#2)
by freejuice on Sun Oct 04, 2009 at 03:38:08 AM MST

Nice!
 VF,
  What voltage is your turbine and when you say calm air what do you think the air speed was when it generated 100 watts?

Im into the tower stage now, I cant wait to have it done....several more weeks to go... I do what I can when I can :o) I have everything ready to go...just need the time!
 Since it was oddly silent on the Duckbill anchor post I had the other day...I think that was everyone's way of telling me to drill holes and use lots of concrete and rebar!
 All the best,
 Gavin

[ Parent ]



Re: My life is now complete, #27 is up. (3.00 / 0) (#3)
by Volvo farmer on Sun Oct 04, 2009 at 04:11:06 AM MST

Hi Gavin,

It's a 24V turbine. I was seeing 100-150 watt peaks between times of zero watts. At ground level, hardly any breeze at all, maybe 5mph? But I'm sure things were different 40' up.

I just saw your post in the newbies section, Sorry, I don't check over there very often. I used a duckbill type system for my tower. They are actually 6" aluminum arrowheads.  http://www.americanea.com/products.php?cat=56.

They are supposed to hold 5000 lbs in hard pan soil, which is what I have here. My tower has not been tested in any kind of a storm yet, so take my experience for what it's worth. One thing I will say, is that these are super easy to install. I rented an electric jackhammer and had all four anchors set and the tool returned in about 3 hours. There was quite a bit of leaning with all my weight on the jackhammer to get them deep enough, and I used the bucket on my tractor to set them, but way, way easier than concrete and rebar.  I reckon if my tower hasn't fallen over by this time next year, I could recommend these things to people. ;-)


Volvo Farmer


[ Parent ]



Re: My life is now complete, #27 is up. (3.00 / 0) (#4)
by TomW on Sun Oct 04, 2009 at 04:15:57 AM MST

VF;

Looking good!

Always enjoy these posts when a long term project finally pulls together and all the busted knuckles, barked hide and blue smoke from the cursing is behind you. And now you get to watch it driving that ammeter and watch the volts on the battery rise.

Glad you are happy with it but remember this is an addiction and much like a certain snack food one will not be enough. You are already likely secretly planning your next one. I know I am! Putting together a general idea on a fourth and there will be 3 flying here before the snows come unless ill fate intervenes.

Thanks for the share.

Tom

The Truth is the Truth, even if no one believes it; and a lie is a lie even if everyone believes it




Re: My life is now complete, #27 is up. (3.00 / 0) (#5)
by wpowokal on Sun Oct 04, 2009 at 05:51:19 AM MST

Yes well done VF, can't help but agree with Tom one is never enough, but it is all the better for having made much of the equipment yourself.

allan down under
"Dream as if you'll live forever, live as if you'll die today." James Dean
[ Parent ]



Re: My life is now complete, #27 is up. (3.00 / 0) (#6)
by ghurd on Sun Oct 04, 2009 at 07:07:53 AM MST

Looks Great VF!
G-
Ghurd.info


Re: My life is now complete, #27 is up. (3.00 / 0) (#7)
by pyrocasto on Sun Oct 04, 2009 at 12:27:50 PM MST

Congrats VF! I look forward to the day when I can do the same. Hope everything continues to work nicely throughout the year. ;)



Re: My life is now complete, #27 is up. (3.00 / 0) (#8)
by fabricator on Sun Oct 04, 2009 at 04:59:13 PM MST

Nice work VF, someday I'm gonna be at that spot, someday............Question, when you say 27, how many are actually flying?
I aint skeered a nuthin......Oh S%*T! What was that?!!!


My life is now complete, #27 is up. | 8 comments (8 topical)
Display: Sort:
Menu
· create account
· How to use the board
· FAQs
· search the board
· Google search the board

Login
Make a new account
Username:
Password:

Total Views
  150 Scoop users have viewed this posting.

Related Links
· magnet
· Volvo farmer's Diary

Powered by Scoop
You must be a registered user to post here. It's easy and free, and the link is on the upper right side of your page.
All trademarks and copyrights on this page are owned by their respective companies. Postings are owned by the poster, but may be deleted or moved at the ADMIN's sole discretion. The Rest © 2009 Forcefield.
You can Email the board ADMIN here. PLEASE include the username you signed up with!