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Best Solar panel setup for 48 volt battery banks


By PCS, Section Newbies
Posted on Fri Oct 30, 2009 at 09:02:58 PM MST
Hi, was wondering what would be the best way to handle solar panels of various sizes?

I have 14 panels at 115 watts at 17.1 volts  and  6.73 amps   each, and 12 panels at 200 watts  at 18.1 volts  and 11.05 amps , and 9 panels at 195 watts at 27.1 volts  and 7.2 amps  and  6 at 110 watts at 17.2 volts  and 6.42 amps  for a total of 41 panels at 6425 watts.

Right now i feel I'm loosing power because they are set up like this, the  115 watt panels 12 of them are set up in series of 4 so there are 3 sets giving 68.4 volts, the extra 2 are set up with the 110 watt panels  to give 8 in that string with two different voltages by .1 in series of 4  so 2 sets with 68.8 volts, the 195 watt panels are in series of 3 with 3 sets in the string with 81.3 volts, and all the 200 watt panels are set up with 4 in series with 3 in the string with 72.4 volts, I have 2 outback charge controllers one flex 80 and one flex 60, the flex 80 has all the panels but the 200 watt ones connected to a bus bar then to it, and the flex 60 has all the 200 watt panels. I have 2 48 volt 3500 amp hour battery banks yes 3500 amp hour each with 24  two volt cells in each they are unigy II batteries, these 2 banks go into a 3 way switch so i can use either one and the flex 80 goes to 1 bank and the flex 60 goes to the other, or both if the switch is set to both. now for some reason i am only getting about 16 amp hours in the summer and right now 10 amp hours in the winter i got these numbers by adding the totals from the 2 charge controllers. which to me seems way low I live in  southern kentucky not the best place but still seems low.

Any ideas would be helpful and I'm not against re configuring the whole thing and have set down and did some figuring and was wondering if this could be done.
If I put the 195 watt 27.1 volt in series of 4 I get 108.4 volts  2 strings 1560 watts
If I put the 200 watt 18.1 volt in series of 6 I get 108.6 volts  2 strings 2400 watts
put these 4 strings on the flex 80
and
If I put the 115 watt 17.1 volt in series of 6 I get 102.6 volts  2 strings 1380 watts
If I put the 110 watt 17.2 volt in series of 6 I get 103.2 volts  1 strings  660 watts
put these 3 strings on the flex 60

Does this seem a better solution the voltages are closer to each other then they were before , and what should be the expected output for south Kentucky.
this would leave me with 2 115 watt panels and 1 195 watt panel unused on the house but left for maybe the barn at a later date.

Thanks
PCS

Best Solar panel setup for 48 volt battery banks | 1 comment (1 topical)

Re: Best Solar panel setup (3.00 / 0) (#1)
by Volvo farmer on Sat Oct 31, 2009 at 04:19:38 AM MST

You do need to be careful if it gets cold there that you don't exceed the maximum voltage for your Outback charge controllers. I have a feeling that you can't put that many panels in series without getting into trouble, but it depends on your coldest expected temperature.

There is a string sizing tool here
http://www.outbackpower.com/forum/viewtopic.php?f=29&t=2900

Additionally, there are a few folks over on the Outback power forums who love to play with data like you have given us here. You might consider asking your question there as well.

Volvo Farmer




Best Solar panel setup for 48 volt battery banks | 1 comment (1 topical)
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