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Mission to Ifugao Province Philippines


By richhagen, Section Remote Living
Posted on Tue Oct 06, 2009 at 12:12:40 AM MST
Mission to Ifugao Philippines to install solar lighting and possibly a computer lab in a school.




The rice terraces of Ifugao Province, Philippines are legendary.

A couple of years back I had the opportunity to help out BTHumble with a project in the Fiji Islands, where we upgraded a small computer lab at a school.  We went back the following year and repaired and upgraded the site.



Should you wish, you can read about the first trip I helped with there from my posting here:

http://www.fieldlines.com/story/2007/6/5/85322/76409

Unfortunately, the only airline to that remote island has gone out of business, which means that in order to go back there to service equipment, repair or upgrade, a plane would have to be chartered, or a lengthy boat trip, which for the moment puts a return trip out of my budget or allotted vacation time frame.  

Still being a part of that project, and helping others, is something that I am extremely proud to have been a part of.  I have been looking for a location to try to replicate that type of project.   We can make some things that will benefit people for years, meet new and interesting people, and see things we most likely would not otherwise.  

In August of this year, Calzia , had posted a story looking for ways to provide lighting to a remote area of the Philippines.  

http://www.fieldlines.com/story/2009/8/8/22246/68646

Dnix71 contacted me about maybe doing something to help him out, and I contacted him.  From there we discussed the feasibility of doing something there via e-mail, along with BruceS, BThumble, and Ghurd as well. He has family and contacts there, as well as knowledge about the area, which makes such a project possible.  

The plan has evolved into a trip in early November so far, just by me, to check out schools and other facilities in the area to see what we could do as a project for next summer or fall, and to install some simple stand alone solar lighting kits for which assistance was originally sought.  This would be followed up by a trip next summer or fall by BruceS, myself and any others who wish to contribute to this endeavor for the purpose of putting in a solar powered computer lab.

Since the initial planning of this years trip, a couple of bad hurricanes have struck the Philippines, which may impact the trip, it is too early to know for sure.  One hit the Manila area, and one north of the target area.  The need for the supplies we can bring to bear will be greater however, not less, and the trip is still currently a go unless the logistics become impossible, or my presence will be an impedance to the recovery efforts.  I've already got the airline tickets to leave on 2 November and return on 12 November.

A little bit of information about the specific area is as follows:



Ifugao Province is a mountainous agricultural area.  Many of the villages do not have access to grid power, and rely solely upon candles or lanterns when available for light at night.  The village schools feature no electricity, and do not currently teach any typing or computer skills because of a lack of available equipment.  The village schools tend to be lower grades, and students are forced to go to the larger cities in the area such as Banaue if they wish to finish high school.  

The basic idea for the mission next summer is to provide a small solar powered computer lab using donated equipment to a school which would benefit from such a facility.  This would enable such a school to teach typing and basic computer skills.  This will be a more substantial installation, and the equipment and specifics can't be determined until the specific location and needs are known.  

For this year, I plan to take as many stand alone solar lighting kits as I can fit into my checked luggage.  It is basically too late to ship anything there for this year, and my past experiences with shipping things to remote areas is less than stellar.  For the trip next summer or fall, we would likely be pre-shipping much of the equipment.

The stand alone solar systems for this year consists of the following parts:

Solar panel to harness the power of the sun.  I have obtained some of the solar panels by ordering them on-line. I tried to pick solar panels with a glass-eva-tedlar standard construction which should last for many years. They range from 10 to 15 Watts.

Charge controller to prevent over charging of the battery.  BruceS is working on the charge controllers with technical assistance form Ghurd so that we can hopefully keep his magic smoke inside for a long time.

rechargeable battery such as a lead acid or nickle cadmium battery to hold the stored power.  The batteries will likely have to be obtained locally from what is available.  This is too bad because BruceS has access to those Nickle Cadmium batteries he is famous for, but transporting them in quantity onto a plane is a concern.  We will likely use sealed lead acid batteries, such as batteries used for emergency lighting in buildings.  A 7 amp hour battery should be more than enough for these small lighting kits.  

Low voltage disconnect circuit to prevent damaging the battery by discharging it too deeply.  Again, BruceS is working on this with assistance from Ghurd.

Switch mounted on a wall near an entrance or in another convenient location to control the lights.  I have obtained heavy duty toggle switches, and plan to build an enclosure for them before I go.  

Rugged and high efficient lights designed to last a long time in a harsh environment. I built a quantity of small LED lights for this trip a bit similar to these but with one disk instead of four:



http://www.fieldlines.com/story/2008/3/14/55046/0695

The one fourth size version draws about 350mA in use.  I will post a picture, but I don't have one on the computer I am at right now.  

The connecting cable, fasteners, and hand tools required will be sourced locally to save on luggage weight.   All of the parts should ideally be  ready to assemble in the field with minimal requirements for tools and manpower.

These systems should also require minimal skill to operate and maintain as the recipients may have no or minimal prior experience with electrically operated equipment.  

The current plan is to take at least 10 such kits on this falls trip if I can stuff them into my luggage.  

The parts completed thus far are waiting to be packed into my luggage.  BruceS is working on the charge and low voltage disconnect controllers.  Dnix has a Harbor Freight kit he's contributing, but we have to get it there, so it will probably be installed on next summer's trip.  BT has also offered financial support for the mission.

If anyone from here is interested in contributing material, or making one of the trips, please contact me.  I don't expect it to be luxurious it may not even fun - although hopefully it will be, but it should be rewarding to help people and have the fun of building stuff.  I also don't claim to be a whiz at building stuff, but we will hopefully get something useful done.  Rich


had to resection this to get it to display as the events section seems to be a little broken at the moment.
Kurt
Mission to Ifugao Province Philippines | 16 comments (16 topical)

Re: Mission to Ifugao Province Philippines (3.00 / 0) (#1)
by Bruce S on Tue Oct 06, 2009 at 01:06:10 PM MST

Kurt: Thanks for moving this to a working area.

Rich: I due to a small problem that is taking tons of my home time; I've asked Ghurd to get those to you.

Ghurd: Thanks a ton I owe you a big one!!

FYI:
Here's the info I have on the light/battery that was sent to me for testing.
The battery is a very nice unit, very well assembled to keep as much moisture out as possible.
It is a 4.5V battery, yep 4.5V, The most interesting thing I found was that it's a Li-Mg battery, I had to take it to a battery specialist to find that out since it has vent holes in the sealed top area.

It will keep the LED light lit for about 24hrs max.

I can rebuild the older NiCd unit to mimick this and we'll have 10x the power available, but I can't make them as light. Mine comes in at just less than 10oz and this one is even lighter.

With a few emails bouncing back and forth, we've decided that it would be better to source the batteries locally so we do not "ruflle the local's feathers"
These batteries can be linked so they resemble a 12V battery. High side once I figured out how to charge the thing was 5.1 with a max load of 200mA.
Three of Norm's 4.8V sets will come close enough, along with still having 10x the storage.

Norm:
Since I consider you the guru of building these, and gave me the idea of cross-linking them KUDOS!!

All I can input for now.
Bruce S




Re: Mission to Ifugao Province Philippines (3.00 / 0) (#2)
by richhagen on Tue Oct 06, 2009 at 06:29:58 PM MST

Yes, thanks Kurt for the bump over.  Bruce, with the consensus of getting the batteries locally for this year, we can work on better battery options we can ship for next year when and as time permits, depending upon how this evolves.  I like the idea of using Norms type of assembly for the stand alone lights as they are simple and available.  Glen, I don't know if you were planning on getting drafted into the controller/lvd construction part (sorry about that), I don't want you to be put out or off. Let me know what you wish to do with that.  Time is short, and I've committed a bunch of resources to the trip.  I can probably assemble some of the off the shelf controller boards you have, and likely have some or most of the required parts if needed.  Any other assistance is welcomed.  Rich  
'A Joule saved is a Joule made'
[ Parent ]


Re: Mission to Ifugao Province Philippines (3.00 / 0) (#3)
by Bruce S on Wed Oct 07, 2009 at 08:36:18 AM MST

Rich;
I hated to ask Ghurd as well.

I have also asked him to "lock" the controller part with resistors so there's a smaller chance of the system getting out of adjustment.

[ Parent ]



Re: Mission to Ifugao Province Philippines (3.00 / 0) (#4)
by Bruce S on Fri Oct 09, 2009 at 07:07:02 AM MST

Rich;
A controller is on it's way to you along with the batt pack that I used to test the circuit.
The battery is not fully charged, as I grabbed it off the tester and packed it with the needed tags so shipping will be legal.
If you have the time, attach one of those beautifully built lights and turn it on, lets see how it does.

The pack is a workhorse and run it to death. On a small PV it'll take a charge quickly.

Pic of the battery and miner's light should be acquired today or this weekend.
I will post the layout of it and current draws for this light.
My biggest worry is the low Ahr rating of these batteries, while they're cheap/easy to get locally, I'm more worried about the battery running out of juice.
More to come.

Keith: ANY update on the area?

[ Parent ]



Re: Mission to Ifugao Province Philippines (3.00 / 0) (#5)
by richhagen on Sun Oct 11, 2009 at 09:00:46 AM MST

Here are the lights built for this November's trip:






I have 15 of these so far, I plan to take at least 10 for the trip.  They should be a minimum of about 65 Lumens per Watt, which beats most small compact florescent bulbs.  If you are interested in how I estimated that, see the following:

http://www.fieldlines.com/images/scimages/742/lightefficiencies.html

It is based upon the data from my invoice from the LED purchase:
http://www.fieldlines.com/images/scimages/742/Inv_2849_from_LED_Lighting_.pdf
Which is in turn based upon the CREE public data sheet:
http://www.fieldlines.com/images/scimages/742/XLamp7090XR-E.pdf

I expect that the next batch I purchase will be even more efficient.  I think it is exciting that available LED's are approaching the efficiencies of fluorescent lighting.  

If anyone would like to duplicate the lights, I can make the g-code files for the drill templates for the aluminum available.  The cases are made from commonly available aluminum extrusions.  The driver circuit is a variation of the circuit posted by Commanda as circuit 4 of her LED Master Class postings from a year  or two ago.  I have also built simple PWM circuits using 555 timer chips to drive some for my home use.  

Rich
'A Joule saved is a Joule made'



Re: Mission to Ifugao Province Philippines (3.00 / 0) (#6)
by Bruce S on Mon Oct 12, 2009 at 12:25:49 PM MST

Rich;
 You sure you don't do this for a living?
The controller should be at your place already, let me know if it doesn't arrive.

I assemble a few more over the weekend, once I get those adjusted I'll ship them out to you as well.

I have at least 1 Laptop being readied for the next year trip, It will be based on BT Humble's flash drive setup so battery usage is as low as possbile.

Once we know the scholl plans we'll be able to better plan what to take.

Great workmanship!!
Bruce S

 



Re: Mission to Ifugao Province Philippines (3.00 / 0) (#7)
by richhagen on Tue Oct 13, 2009 at 05:00:02 PM MST

Bruce, I received the first controller!  Rich
'A Joule saved is a Joule made'
[ Parent ]


Re: Mission to Ifugao Province Philippines (3.00 / 0) (#8)
by Bruce S on Wed Oct 14, 2009 at 06:17:40 AM MST

Rich, Good . Let me know how it works out, also try that 12v battery I sent and let me know how long it stays on. It's only good for probably 1Ahr since I had been using it and hadn't charged it before shipping.

I have another controller on my desk, adjusted and will test it once again after letting it sit over night to make sure I didn't hurry the settings.

Here's a picture of the miners light with battery that is locally available.



The battery when charging reads 5.1V at its highest peak, can only push 200ma into it though, with these topping off at 4.5Vdc after resting for 1 hr and tacking 3, that'll give us 13.5 and with the NiCds being able to handle this volatge w/ease the controllers set for 13.8 will be perfect for future proofing and being able to use car/motorcycle batteries if they need to.

The light has two settings and the pics tell it all.
 



Nice light, so long as you don't try to open it. Then getting it open and close back to being moisture proof can be dicey at best. I don't have current reading on these two settings, I'm reluctant to cut wires on the only unit we have so far.
Cheers;
Bruce S



Re: Mission to Ifugao Province Philippines (3.00 / 0) (#9)
by Bruce S on Thu Oct 29, 2009 at 09:10:53 AM MST

ALL:
In an effort to keep this moving along, I'm taking the liberty of posting an update to this.
Ghurd kindly and quickly kicked in an update to his wonderful dual use controller.



Here's the lastest.
It's setup so it's locked into a specific range.
Both the dump controller and LVD are on here.

G-!!
Many thanks for the much needed help.
Rich, you should have these by Friday, with just enough time to find a spot for them in your baggage.

Safe Travels!!
Bruce S



Re: Mission to Ifugao Province Philippines (3.00 / 0) (#10)
by ghurd on Thu Oct 29, 2009 at 11:42:04 AM MST

And there will be questions...

The charging current is small and solar.
The load current is small (LED lights).

In the interest of saving space, the 2N7000 was replaced with a dandy logic level power fet (0.0045 ohms), thus eliminating about half the parts count.
It is plenty to short the 0.6~2A solar to itself in the controller circuit, and carry the .350~2A load in the LVD circuit, and not require a heat sink.

The 3rd TO-220 is a 0.35Vf Schottky for the solar blocking diode.

Lots of wires for something that size.  
There are 2 for the battery power, 2 for the battery sensor, 2 for the solar panel, and 2 for the bulb.
That's a lot of wires in something that size, and I did not put LED indicators in because it would have been 16 wires!
G-
Ghurd.info
[ Parent ]



Re: Mission to Ifugao Province Philippines (3.00 / 0) (#11)
by richhagen on Tue Nov 03, 2009 at 02:02:55 AM MST

I have made it as far as Inchon, Korea. I am at the airport waiting to board my flight to Manila.
'A Joule saved is a Joule made'


Re: Mission to Ifugao Province Philippines (3.00 / 0) (#12)
by Bruce S on Fri Nov 06, 2009 at 07:25:22 AM MST

Hoping ALL is well.
AND Rich is safe. A 4th Typhoon (Mirinae)has hit Luzon, Philippines.

RICH?

Keith, Any word from the people meeting Rich there? IF they have mobile # send me an email and I'll make the call from work.

Bruce S



Re: Mission to Ifugao Province Philippines (3.00 / 0) (#13)
by richhagen on Wed Nov 11, 2009 at 08:40:02 PM MST

Hi, I am currently at the Manila airport waiting for my flights back through Inchon, Korea, Seattle, Washington, and finally Chicago.  All I can say is wow, it was a bit of an adventure.  There is an odd familiarity here from things in common with the U.S., and I have seen some amazing things here as well as some very sad ones.  

With the help of folks here, we got ten of the remote lighting systems fully installed.  Five more kits were partially assembled and left in the village of Ta-uh which has never before had lights other than flashlights and lanterns according to the residents.  The 'team' that helped me install the others will hopefully already have their installation finished.  Ta-uh is about six hours hike through the mountains from the nearest ROAD.  Now, most everyone in the village will have at least some access to light without burning a kerosene lantern (bottle filled with kerosene and a cloth wick)  I have some spectacular, at least I think, photos of the area and people.  There is great use and demand for this type of system here, as the remote villages have no utility power and the prospect of them getting it within our lifetimes is pretty slim.  Virtually everyone from those areas who saw the installed lighting kits wanted one.  Some of the children hike through canyons and up and down mountains to get to school each day, and can use the light to read or do homework as they will only arrive home shortly before dark.  

Ghurd, I got your controllers installed, and preferred their function to the cheap-o commercial ones I also had, although the indicator lights on the commercial ones probably are of some assistance in diagnosing any problems.  I noticed an interesting side effect when installing your controllers. If the battery was disconnected, the light still worked and ran directly from the panel.  I will talk to you about that design when I get back.  Although they appear to rarely use their traditional huts in the day time, they are relatively dark inside.  

James Jackson, Your LVD is installed and functioning well in a child care center near Banaue in Ifugao which does not have power to it.  They can turn the lights on and off from a doorbell type push button or from the remote.  I'll give a better explanation and photos of this later.  

Bruce, I think the batteries will be of use next year if we can figure out the shipping.  Also, I received a list of high schools that do not have electricity from the department of education here.  I met with the undersecretary for the department upon my return here to discuss a possible project for next year.  

So far so good, but the true test will be how many are still working next year.  I am planning to do a write up of the trip once I am back and recuperated a bit.  Rich
'A Joule saved is a Joule made'



Re: Mission to Ifugao Province Philippines (3.00 / 0) (#14)
by DamonHD on Thu Nov 12, 2009 at 02:53:50 AM MST

Well done that man!

Rgds

Damon
http://news.bbc.co.uk/1/hi/sci/tech/8376286.stm
[ Parent ]



Re: Mission to Ifugao Province Philippines (3.00 / 0) (#15)
by richhagen on Sat Nov 14, 2009 at 02:49:57 AM MST

Thanks, all, I have made it back to Chicago and am recuperating!  Rich
'A Joule saved is a Joule made'
[ Parent ]


Re: Mission to Ifugao Province Philippines (3.00 / 0) (#16)
by Bruce S on Wed Nov 18, 2009 at 10:57:01 AM MST

Rich;
I look forward to the write up.
I have an idea for getting the battery sets into country, but will wait until I read more of your report.

Glad to see you're back safe.
Bruce S


[ Parent ]



Mission to Ifugao Province Philippines | 16 comments (16 topical)
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Related Links
· http://www .fieldlines.com/story/2007/6/5/85322/76409
· http://www .fieldlines.com/story/2009/8/8/22246/68646
· http://www .fieldlines.com/story/2008/3/14/55046/0695
· Also by richhagen

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