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Required Genrator RPM - Volts or Amps


By paulrogers6, Section Wind
Posted on Thu May 14, 2009 at 03:50:43 PM MST
How to determine required Gnerator RPM

Dear All

Having done some research I believe that my turbine should be at optimum output at wind speed of 10m/s.  I can (theoretically) use the Tip speed ratio etc to create a set of blades that equate that wind speed to a particular rpm for the generator.  I can also put my generator (an Ametek) into a lathe, with a variable speed control, I have access to to determine different outputs at different RPM's.  This will allow me to determine at what speed the generator reaches the magic figure of YYYY.

My question is this:

What am I aiming for at an RPM of XXX = wind speed of 10m/s?  I can connect my generator up to the lathe and a multimeter and then slowly wind the speed up until I reach the figure of YYYY on the multimeter.  But what is YYYY?

Is it a particular voltage? or a particular amperage?

I guess it might be the 18v necessary to charge (my) 12v battery system.  Or is it some amperage derived from the AH value of the batteries?

Or something completely different :-)?

Any thoughts/advice?

many thanks

Paul

Required Genrator RPM - Volts or Amps | 10 comments (10 topical)

Re: Required Genrator RPM - Volts or Amps (3.00 / 0) (#1)
by paulrogers6 on Thu May 14, 2009 at 09:58:58 AM MST

Woofer

In the posting http://www.fieldlines.com/story/2009/5/12/194822/794 (Scored a treadmill, questions about the motor) you state:

I show a 12 vdc cut-in at 320 rpm
and a 14.7 volt dump at about 400 rpm

a little fast but plenty workable . . .

Has that answered my question for me? eg I'm looking for 12v at XXXRPM = 10m/s?

Also, does that mean that if the motor is plated with a voltage and rpm the voltage at XXXrpm can be calculated? eg I can calculate XXXRPM for 12v from the motors running voltage and rpm?

Thanks

Paul



Re: Required Genrator RPM - Volts or Amps (3.00 / 0) (#2)
by Norm on Thu May 14, 2009 at 10:16:14 AM MST

Hook the Ametek up to your lathe and output to
a 12 volt battery....I'm guessing....maybe
yyyyy will be about 900 rpm will give you a 3amp
charging rate with a 30 volt Ametek.
Next you need to know the torque at yyyy...rpm.
  ??????
.....then calculate the size needed to spin it at
that rpm and that torque in a 10m/s
( :>) Norm


Re: Required Genrator RPM - Volts or Amps (3.00 / 0) (#3)
by Flux on Thu May 14, 2009 at 11:09:59 AM MST

I really don't have much confidence in this wonderful theory but if you are sure 10m/s is your ideal wind speed and you are sure your calculator will predict power and speed at that wind speed then that is the power you need to match to the INPUT of your generator.

What you get out will depend on the generator efficiency and you can only measure that with some form of torque measurement at the chosen speed when charging a battery.

Either side of your chosen wind speed things will go wrong so how well the whole system performs depends how badly things go wrong as you depart from your calculated blade optimum. With a single point loading you should in theory hit the highest point on your prop Cp curve and the overall efficiency will be Cp x generator efficiency.

Either side of that chosen point it may be way off.

The usual method is to choose some minimum useful wind speed and fix cut in at that point. You then try to load the thing such that you maintain a reasonable prop Cp over the useful wind range ( and it may be to your advantage to get this optimum near your 10m/s). In higher winds your loading will not be effective but due to the cube law of wind power the output will still increase and you should have plenty of power in the high winds and you will almost certainly need to spill power in some way to prevent generator burn out. This method will give you the best energy capture, fixing an optimum point at one wind speed without considering performance over a wind speed range almost certainly will not.

If you have no means of measuring the efficiency of your generator you can only guess at it and the efficiency will be load dependent. At a guess something like an Amtek may reach 80% efficiency at a few watts and it will probably fall to about 50% at its nameplate rated current. If you drive it well beyond its nominal rating to get something in the hundreds of watts that some aim for then efficiency is likely below 30%. Depending on your chosen blade size at the chosen 10m/s you may be looking at efficiencies of 70% down to about 30 so no point in doing clever maths on the prop unless you can settle the generator efficiency.

Flux



Re: Required Genrator RPM - Volts or Amps (3.00 / 0) (#4)
by paulrogers6 on Fri May 15, 2009 at 02:55:58 AM MST

Hi Guys

Thanks for taking the time to post the answers.

Seems everytime I ask something I open a can of worms :-)

First thing I should say is that when I said 10m/s I actually meant 10mph or 4.5m/s (sorry it was late at night and I got my mph and m/s mixed up)

I'm still not sure what I'm aiming for?

Norm

You state:

maybe
yyyyy will be about 900 rpm will give you a 3amp
charging rate with a 30 volt Ametek.

Am I aiming for an amperage of 3amp or is that what you think the Ametek will produce?

Presumably its the output in amps that affects the charging of the battery?  But what about this figure of 18v that is stated as required to charge a 12v battery?

Flux/Norm

Thanks for pointing out that presumably there's no point in running any test without the generator connected to a battery?  Does it need to be the same battery as that which will be used in the setup, eg does a 120AH battery need more torque to charge than say an 80AH (I assume so since the resistance must be different)?

Flux

I'm really not that sure about anything much - it's pretty steep learning curve (but fun for all that).  I've been using Hugh Piggott's Windpower Workshop and that's where the 4.5m/s came from.  He mentions in more urban environments that 3m/s is nearer what's achievable - so I ideally that's what I was hoping for rather than 4.5m/s - not sure if that sort of wind speed will give me anything useful with the Ametek.

You state

"The usual method is to choose some minimum useful wind speed and fix cut in at that point."

Presumably the minimum useful wind speed would be lower than whatever your optimum speed (say 3m/s) is, since you wouldn't expect to get this speed all the time?  Also at cut in speed the system is producing about 12v which is not sufficient to charge the batteries.

"In higher winds your loading will not be effective but due to the cube law of wind power the output will still increase and you should have plenty of power in the high winds and you will almost certainly need to spill power in some way to prevent generator burn out."

One way to spill the power would be through the furling mechanism I presume?

The optimum speed will therefore fall somewhere between the cut in speed and the maximum speed at which you wish to "spill power".  Between these speeds whatever blade design/size etc needs to provide the Cp necessary to drive the generator?

Would you normally take some measurements at the site (using an anemometer) to figure out what sort of wind speeds you were getting and use this as the basis for all your calcs?



Re: Required Genrator RPM - Volts or Amps (3.00 / 0) (#5)
by luv2weld on Fri May 15, 2009 at 08:16:45 AM MST

I think you are confusing yourself.

Ref: Also at cut in speed the system is producing about 12v which
is not sufficient to charge the batteries.

If it is not charging the batteries, it has not reached cut in. Cut in is
the moment that the system output becomes more than the current battery
voltage. Yes, it is variable. But don't worry about it. If your system
is 12V, then tell yourself that cut in is 12.1V.

Another point of confusion: Presumably the minimum useful wind speed would be lower than whatever your optimum speed...........

The minimum useful wind speed for everyone is approximately 7 mph.
Below that there is not enough power to do anything. So aim for
a cut in of 10 mph, and just as Flux said, it will keep producing
as the wind speed gets higher.

Take a deep breath and try to relax. It sounds like you are trying
to over think everything. Just follow someone else's plans for your
first generator. Just by following their instructions you will
begin to understand how things work together.
Don't try to re-invent the wheel before you understand
what a wheel is and how it works.

Not trying to be harsh, but you're giving yourself a headache
for nothing.

Ralph
"The best way to kill time is to work it to death!!"
[ Parent ]



Re: Required Genrator RPM - Volts or Amps (3.00 / 0) (#10)
by Norm on Mon May 18, 2009 at 07:19:08 AM MST

  1. amp output is what I get when I spin the Ametek
  2. v at about 900 rpm....I'm just guessing that is
what I'm spinning it at when I pedal as fast as I possibly can and it shows 3.1 amps at 15 volts.
At 720 rpm I get something like 1.8 amps at 14 volts.
( :>) Norm
[ Parent ]


Re: Required Genrator RPM - Volts or Amps (3.00 / 0) (#6)
by ghurd on Fri May 15, 2009 at 09:02:21 AM MST

Many types of Ametek.  And many sub-types of the main types.
Just have to test it and see what comes out / goes into a battery at a few known RPM.

I would want a bit of power before 10MPH.
I would try for blades in 7 or 7.5MPH wind to have the motor making about 13V open.

It is good to think about it, but I agree with Ralph.
Giving yourself an unnecessary headache.
G-
Ghurd.info



Re: Required Genrator RPM - Volts or Amps (3.00 / 0) (#7)
by paulrogers6 on Fri May 15, 2009 at 09:15:01 AM MST

Ralph/Glen

Thanks for the replies - You're right I am giving myself a bloody headache - I'm glad to hear it's unnecessary :-)

I think that's what I was trying to get a handle on - something simple like "try for 13v at 7mph (or 10mph)".  With that I can start experimenting.

That's great

Thanks for taking the time to sort my muddle out.

Regards

Paul



Re: Required Genrator RPM - Volts or Amps (3.00 / 0) (#8)
by Flux on Fri May 15, 2009 at 09:45:07 AM MST

I think we have finally settled that you are trying to establish cut in speed not match the blades as some specific wind speed.

Ideally you should try to cut in about 7mph but with some models of Amtek that may not be possible. You will need to find the speed your motor needs to reach 12v ( or 14 it doesn't really matter). If you can get that with a prop with tsr of 7 or less then it should be fine. If you need higher tsr than 7 then it will probably not start at 7mph and may not perform well enough to try for the 7mph. You ought to be cut in by 10mph unless it is a very windy site but not all Amteks will let you do even that. The very fast ones do well in high winds but may be little use for low winds. Any cut in above 400 rpm will be a real problem even with a prop as small as 4ft.

Flux

[ Parent ]



Re: Required Genrator RPM - Volts or Amps (3.00 / 0) (#9)
by paulrogers6 on Sat May 16, 2009 at 01:34:47 PM MST

Guys

Again thanks for all the replies.  I now have the data I need to get started.  I'll let you know how I get on.

Again many thanks

Regards

Paul



Required Genrator RPM - Volts or Amps | 10 comments (10 topical)
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