Author Topic: Conductive Epoxy? Temperatures? Flexability?  (Read 1192 times)

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Clifford

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Conductive Epoxy? Temperatures? Flexability?
« on: June 21, 2006, 01:19:40 AM »
Ok...  looking at multiple issues.


  1. Most "modern" cells have a conductive array that is sprayed or silk screened onto the top surface.
  2. I got some "E-Bay" cells with damage to the conductive array on the cells...  Since they are using silk-screened epoxy for a conductive surface, I would assume one could repair it with a conductive epoxy.
  3. I have some older Siemens 48 panels where the conductive epoxy attaching the copper strips to the cells has apparently leached out (which I believe may be depressing my power production).


----


Looking at conductive epoxies forsale, there seem to be a few things that vary from type to type:


Heat Resistivity (most are 100-150 degrees C, some 400-650 degrees F).

Flexibility


I assume that although solar panels generally have minimal flex, by being large arrays containing diverse materials, a little flex would be desirable as expansion coefficients may vary.


Not sure exactly what the temperature goal should be.  I assume that 100-150 degrees C would be possible on a hot summer day.


Ideas??????

« Last Edit: June 21, 2006, 01:19:40 AM by (unknown) »

Joel

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Re: Conductive Epoxy? Temperatures? Flexability?
« Reply #1 on: June 21, 2006, 11:21:08 AM »
Radio Shack carries a conductive pen.  Not sure of the heat properties.  It's advertised for fixing broken traces on boards.  Kind of pricy...


http://www.radioshack.com/product/index.jsp?productId=2104395&cp=&origkw=conductive+pen&
kw=conductive+pen&parentPage=search


Joel

« Last Edit: June 21, 2006, 11:21:08 AM by Joel »

Joel

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Re: Conductive Epoxy? Temperatures? Flexability?
« Reply #2 on: June 25, 2006, 08:40:41 PM »
A more probable product is made by MG Chemicals (www.mgchemicals.com).  It is described in the Lumileds starter kit documentation as:


* This two part silver epoxy offers high

electrical conductivity and strong

conductive bonding. Use in place of

traditional soldering on heat sensitive

components.

* Can also be used as an effective

heat sink adhesive.

* The conductive silver epoxy comes in

two 7 g syringes.



  • Cure time @ 24 °C (75 °F): 4 hours.
  • Cure time @ 65 °C (150 °F): 10


minutes.


  • Working time @ 22 °C: 10 minutes.
  • Volume resistivity: 2.00x10-2


ohm·cm.


Part # 8331-14G and can be bought from Future Electronics (www.futureelectronics.com).  VERY pricy at $23.40 for 14 grams.


Joel

« Last Edit: June 25, 2006, 08:40:41 PM by Joel »