You can check out on thickness needed by using a nice tool clles "Femm". You will find it by googleing.
Its also very good and precise on simulating flux density at different air gap setups for variuos size and Grades of magnets. I used it to compute the parameters for my small 7 foot turbine and it worked out really well. The flux denity is one of those secrets... ;-)
With this there is no more need to make test coils, i counterchecked on various generator setups. Also you have a variaty of different kinds of steel to be used. The graphics show the rigidy of the rotors. Results would look like in may threat in a german bord:
http://www.kleinwindanlagen.de/Forum/cf3/attachment_processor.php?mode=implement_file&id=46
This might help you as much as it did help me...Also there are add ons for this tool so that the wiring can be calculatet and simulated as well...which would give you a good guess about the voltages at certain RPM and so on.
Its confusing when used for the first time but a great help
max