Thanks Dady, In my motorcycle days, the saying was: If it doesnt run, chrome it (-; Paint will come later. Bearings in hub are mint condition, after what, 25 years?
I dont know how to calculate swept area, its 1.1 metres high and 1.1 metres in diameter. As I plan to run the car alt off the base of the rim, I guess Ill have a 15:1 increase in rpm. Should be OK, I hope. If things work as I hope, Ill come back to better alternator design.