Author Topic: rectifier  (Read 1035 times)

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oregon wind

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rectifier
« on: September 27, 2008, 05:51:51 AM »
Is there any disadvantage to using a 100 amp auto alternator rectifier for a 12 foot piggot turbine, compared to other rectifiers?
« Last Edit: September 27, 2008, 05:51:51 AM by (unknown) »

Flux

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Re: rectifier
« Reply #1 on: September 27, 2008, 01:10:01 AM »
The car alternator rectifiers have tiny heat sinks and rely heavily on forced air cooling from the fan.


I am not sure what it's rating will be without fan cooling, I have serious doubts that it will handle a 12 ft turbine without cooling.


Flux

« Last Edit: September 27, 2008, 01:10:01 AM by Flux »

scottsAI

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Re: rectifier
« Reply #2 on: September 27, 2008, 10:39:05 AM »
oregon wind,


Wind turbine is different from vehicle environment.

System designed with 6mph cut in speed will output 2x volts at 12MPH and 4x at 24MPH .

The vehicle diodes may be rated for 55V ish.

The actual voltages are higher, to charge need battery voltage 13v + 1.4v diodes = 14.4v

Peak voltage at 24MPH will kill the rectifiers. 57.6v * 1.4 = 80.6Vpeak. 16MPH can do it.

Most wind turbines run stalled above cut in, yet any time the wind turbine is allowed to free wheel above 16MPH will kill the rectifiers. In theory the battery will clamp the output of the generator saving the rectifiers until something happens, then they fry. So may work for a while... Not a good long term solution.


As Flux mentioned needs better heat sink.


Diodes are not expensive if shopped for. Need diodes rated above 100v for 12 system.

I select diodes with voltages ratings 1.5 to 2x of worst I expect can happen.

Current ratings must be above max current, I may push this number closer to requirement depending on cost with a good heatsink. Single units builds, at least 1.5x to 2x, will give you a system that can handle the unexpected.


Have fun,

Scott.

« Last Edit: September 27, 2008, 10:39:05 AM by scottsAI »

oregon wind

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Re: rectifier
« Reply #3 on: September 29, 2008, 01:45:51 PM »


That's the feed back I needed.  Thanks for your input.  I will go with something a little more substantial.
« Last Edit: September 29, 2008, 01:45:51 PM by oregon wind »

oregon wind

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Re: rectifier
« Reply #4 on: September 29, 2008, 02:25:57 PM »
Do you think a 60 amp rectifier would be enough for a 12' machine?
« Last Edit: September 29, 2008, 02:25:57 PM by oregon wind »

scottsAI

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Re: rectifier
« Reply #5 on: September 29, 2008, 09:10:49 PM »
oregon wind,


Depends on several things.

12 foot generates 2.5kw at 23MPH wind. (furled assumed)

Lots of power, current depends on battery voltage.

2500w / 56vbat = 44amps, 60amps would be a little shy of what I would use.

Lower voltage batteries, the amps go up quickly.

12v battery 178amps!!


Have fun,

Scott.

« Last Edit: September 29, 2008, 09:10:49 PM by scottsAI »