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351
Wind / Re: Classical US multibladed metal wind rotor....?
« Last post by MattM on February 28, 2024, 06:44:03 AM »
It must have been a temporary glitch.
352
Wind / Re: H-Darreius wind turbines ( VAWT ) !
« Last post by MattM on February 28, 2024, 06:43:12 AM »
Test post for  topspeed
353
Wind / Re: Classical US multibladed metal wind rotor....?
« Last post by topspeed on February 28, 2024, 03:39:04 AM »
Why I cannot any longer post anything in my H-Darrieus topic ?
354
Logged in diaries / Re: VAWT backyard experiements
« Last post by SparWeb on February 27, 2024, 11:46:49 PM »
I'm happy to see beginners starting out, trying things, even making mistakes and learning from them.  That's important.  Reality will teach you many lessons, but you have to test your understanding of reality sometimes.  Smarty-pants like me, can only explain so much.  Nature is the best teacher.  The rest is up you you to figure out.  That's the point of DIY - do-it-YOUrself.

I find that a word or two of encouragement can go a long way, too.  It didn't take much to keep me going.  My first attempts weren't successful.  I did some bone-headed mistakes.  It was safe to share the stories of failure, and the others (at the time) steered me straight again.  I've come a long way, but I still don't know everything.  In so many ways (so many ways!) I'm still learning and trying new things.  So if that makes me a "noob" still, then I would wear it with pride.
355
Wind / Re: Report KD 718 about 16-pole PM-generator available
« Last post by Adriaan Kragten on February 27, 2024, 02:43:48 PM »
I'm pretty sure it's a Nema frame size 132M. 

Motor frame sizes lots of times have a letter suffix attached.  My 5hp is a 256U

213T is a common one for more modern motors. 

I read through this post from the start again.  I really love the progression of the thoughts and ideas.  In my opinion, it gets better with every new iteration.  I think i could pull off the machining on such a magnet rotor with just my lathe and shaper, plus a dividing head which i happen to have.

The magnet cost has become a way bigger issue, and the 3mm thick magnets are extremely helpful to keep that cost down. 

Reusing the original stator winding also keeps the cost down, and is a no brainer if it is intact.

My guess is that a complete generator for a 3m diameter turbine could be built for maybe $150 in magnets and whatever you can scrounge a motor for.  They are quite often almost free. 

I wish I needed another turbine.  I would be all over this.

The magnet costs are very low for the magnets used in these generators. I even found that the costs of neodymium magnets have been reduced a lot during the last year. Not only chapter 6 and 7 were reviewed but I have used the February 2024 magnet costs in all other chapters of KD 718. The original 16-pole generator with magnets size 40 * 15 * 5 mm has magnet costs of about € 41. The 32-pole generator as described in chapter 6 has magnet costs of only about € 27 because the used magnets size 40 * 7 * 3 mm are relatively cheap. I expect that these two generators can be used for the 3-bladed VIRYA-3B3 rotor with a rotor diameter of 3 m and a design tip speed ratio of 6.5 (see report KD 484). The generator as described in chapter 7 has magnet costs of about € 70 because the used magnets size 40 * 10 * 5 mm are also relatively cheap. It is expected that this generator can be used for the 2-bladed VIRYA-4.2 rotor which has a rotor diameter of 4.2 m and a design tip speed ratio of 8.

Compared to my older VIRYA generators with inclined 10 mm wide magnet grooves in the armature and a stainless steel shaft, these new generators are also cheaper because the original motor shaft can be used. It might even be possible to reduce the diameter of the origional short-circuit armature and glue an iron pipe to it. So if the correct pipe is available, one doesn't need a heavy iron bar for the armature. If you compare the magnet costs of these generators to the magnet costs of axial flux generators with the same maximum torque level, axial flux generators are much more expensive. This is because you need thick magnets to get an acceptable flux density in the large air gap. An extra advantage of these generators is that the housing is fully closed and this protects the winding and the magnets against water and dust.
356
Wind / Re: Report KD 718 about 16-pole PM-generator available
« Last post by Adriaan Kragten on February 27, 2024, 01:57:21 PM »
The new chapter 7 now describes a 32-pole generator using the housing and winding of 4-pole asynchronous motor frame size 132M.
Adriaan;
132M !? maybe a mistype of AI auto-correct . My best guess is it was meant to be 132mm.
I could be wrong

Very nice update to the chapter otherwise!! I can easily see how the staggered magnets will help with the lowered cogging

Cheers
Bruce S

Frame size 132 means that the distance from the heart of the shaft to the bottom of a foot B3 is 132 mm. For most European frame sizes, motors of a certain frame size are availble as small (S), medium (M) and large (L). The stator stamping has the same shape and the same inside diameter but a different lenght. So a motor frame size 132M has a medium length of the stator stamping. This length is 170 mm for the chosen motor.
357
Wind / Re: Report KD 718 about 16-pole PM-generator available
« Last post by bigrockcandymountain on February 27, 2024, 12:47:27 PM »
I'm pretty sure it's a Nema frame size 132M. 

Motor frame sizes lots of times have a letter suffix attached.  My 5hp is a 256U

213T is a common one for more modern motors. 

I read through this post from the start again.  I really love the progression of the thoughts and ideas.  In my opinion, it gets better with every new iteration.  I think i could pull off the machining on such a magnet rotor with just my lathe and shaper, plus a dividing head which i happen to have.

The magnet cost has become a way bigger issue, and the 3mm thick magnets are extremely helpful to keep that cost down. 

Reusing the original stator winding also keeps the cost down, and is a no brainer if it is intact.

My guess is that a complete generator for a 3m diameter turbine could be built for maybe $150 in magnets and whatever you can scrounge a motor for.  They are quite often almost free. 

I wish I needed another turbine.  I would be all over this.
358
Logged in diaries / Re: VAWT backyard experiements
« Last post by Mary B on February 27, 2024, 11:43:08 AM »
I'm trying to wrap my head around your thoughts, JW.  Are you striving for better english speakers?  Because when it comes to actual trial and error projects, that is what drove this place 15 years ago.  Your coloring of brandnewb's work as something less is confusing because he has been breaking the project into separate subjects for the purpose of tackling individual issues.  I have not seen any of his work to be simple or undisciplined.  He is testing using scientific methods.  That was how the site has worked all along.

I think JW would like it to be condensed into the user diary section where it would be easier to follow instead of a ton of separate posts...
359
Wind / Re: Report KD 718 about 16-pole PM-generator available
« Last post by Bruce S on February 27, 2024, 08:40:21 AM »
The new chapter 7 now describes a 32-pole generator using the housing and winding of 4-pole asynchronous motor frame size 132M.
Adriaan;
132M !? maybe a mistype of AI auto-correct . My best guess is it was meant to be 132mm.
I could be wrong

Very nice update to the chapter otherwise!! I can easily see how the staggered magnets will help with the lowered cogging

Cheers
Bruce S
360
Wind / Re: Report KD 718 about 16-pole PM-generator available
« Last post by Adriaan Kragten on February 27, 2024, 07:43:42 AM »
Report KD 718 has been reviewed again. The old chapter 7 became chapter 6. The new chapter 7 now describes a 32-pole generator using the housing and winding of 4-pole asynchronous motor frame size 132M.
361
Logged in diaries / Re: VAWT backyard experiements
« Last post by JW on February 27, 2024, 06:43:11 AM »
test post
362
Logged in diaries / Re: VAWT backyard experiements
« Last post by MattM on February 27, 2024, 06:21:52 AM »
I'm trying to wrap my head around your thoughts, JW.  Are you striving for better english speakers?  Because when it comes to actual trial and error projects, that is what drove this place 15 years ago.  Your coloring of brandnewb's work as something less is confusing because he has been breaking the project into separate subjects for the purpose of tackling individual issues.  I have not seen any of his work to be simple or undisciplined.  He is testing using scientific methods.  That was how the site has worked all along.
363
Logged in diaries / Re: VAWT backyard experiements
« Last post by JW on February 26, 2024, 11:22:18 PM »
I don't know ok that its best for the site to be about high traffic new projects. We have an archive and think about such past members as Flux.

By no means are we a beginners site. Not that that's bad... but you have to study do your research.

Im sorry but the post i was reading from Sparweb is advanced as hell.  https://www.fieldlines.com/index.php/topic,150879.msg1064090.html#msg1064090
 
We dont want to turn away beginners but they have to do there homework to be here, otherwise its a waste.
364
Logged in diaries / Re: VAWT backyard experiements
« Last post by MattM on February 26, 2024, 10:29:15 PM »
When I visit my focus is on recent posts.  I've watched most of the posts form from the first days, sure, but recent posts are new information.  Your posts are there.  Not sure anybody really digs through old posts except to revisit memorable ideas.
365
Logged in diaries / Re: The moving of topics wouth auther consent
« Last post by JW on February 26, 2024, 05:38:57 PM »
Today I put in over 5 hours into lets call it server work. I'm very nervous because when Flavio talked to me about our issues there serious. At the end of the day its very frustrating. We have to fix this issue. tomorrow I have to start over again. I have two other projects running as well. Our site is very sophisticated if you get frustrated even then you must be careful. Its amazing we have made it this far.

Once the issue is resolved things are good and you dont have to worry about it. Im just not there yet.
366
Logged in diaries / Re: The moving of topics wouth auther consent
« Last post by JW on February 26, 2024, 03:10:20 PM »
Quote from: brandnewb
I so am hoping that this is just all a misunderstanding of the greatest kind.

Look buddy this isn't Mary Poppins land.

I own the forum and have been building it piece by piece for over 22 years. Im not going to get into what type of user you are. The thing about the iron filings on paper it appears you never read that. You need to find another forum to patronize yourself. so far you have ignored intelligent conversation.

Im going to ban you from posting for 30 days. The other Admins can reverse my decision with no prejudice...

JW

Right now me and TechAdmin are working on some technical issues that are very important. I takes alot to keep this place running, we had a massive complete outage for two weeks not long ago. Although we were lucky the database is in good health so for the next week im putting in 30hrs with our current host, they changed something its not good.
367
Logged in diaries / Re: VAWT backyard experiements
« Last post by brandnewb on February 26, 2024, 03:04:32 PM »
I am not sure gang how I should take this all.

Now most of the gang here are cool and collected and I really wish to meet you all once in real life and then shake hand and give a knod of appreciation.

Yet recent developments make we second guess if I am still in the right place.

And when we think about it it is all so relatively simple.

treat each other with respect and then the world will be better.
368
Logged in diaries / Re: The moving of topics wouth auther consent
« Last post by brandnewb on February 26, 2024, 11:05:54 AM »
yes indeed, and my stance is that stacking coils will be beneficial as opposed to transitionally spaced coils.

So either in this great database is examples on why to or why NOT to.

But since the search feature has been lacking behind of the users intend I can never know for sure. So then I feel like it is my duty to just keep going to see if this all has any merit.

If my thread is taken out of public notice it feels like what is it we are trying to cover up

Look gang I realize that I am realty sounding ill tempered at the moment. And that is because that is how I feel at the moment.

I so am hoping that this is just all a misunderstanding of the greatest kind.
369
Coil winding / Re: How to determine the lmits of a coil / magnet configuration
« Last post by Mary B on February 26, 2024, 10:50:56 AM »
It's Ok JW,

I actually kind of like it how you are able to give a new spin to my avatar name from time to time. It signals me that you no longer believe I am an actual newb.

But please do trust that I have no credentials what so ever in this field yet.

Yet rest assured I will have once all is said and done.

Anyway I tried uploading the stacked coils image again for context but this "the path can not be empty" error is still preventing me from doing that :(

Given I make no secret of also posting elsewhere shall I just share a link to there? But it feels rather disrespectful to divert traffic from this great community to another. So that is why I have not done that yet.

upload them to imjur... share the direct link... it acts as a backup if a post here gets corrupted...
370
Logged in diaries / Re: The moving of topics wouth auther consent
« Last post by Mary B on February 26, 2024, 10:48:29 AM »
OK JW so it was you.

Sure you can do what ever it is you want. It is your prerogative and you have deserved that!

But one strong mind against another.
You are hurting my cause. and to a smaller extend that of the greater good.

Let me challenge you then in a good way.

I think I can overrule/or at least confirm by now like 70% of statements that are made by people that have already garnered your trust.

I think it would be only fair if we would as a community see how my ideas are either sound or flawed. And then when sound focus on how we can get a setup ready that can demonstrate/debunk said ideas.

You see JW? Our interests are actually aligned. It is just that I made a false start here and you can't seem to let go of that.

I am here to serve the interest of humanity JW. I would really love for your support on that.

And although you have gotten every right without the need for any explanation. I think you should reconsider your decision.

There hundreds of years total of experience on this forum... we have seen it all... physics has limits and rules...
371
Logged in diaries / Re: The moving of topics wouth auther consent
« Last post by brandnewb on February 26, 2024, 09:48:51 AM »
OK JW so it was you.

Sure you can do what ever it is you want. It is your prerogative and you have deserved that!

But one strong mind against another.
You are hurting my cause. and to a smaller extend that of the greater good.

Let me challenge you then in a good way.

I think I can overrule/or at least confirm by now like 70% of statements that are made by people that have already garnered your trust.

I think it would be only fair if we would as a community see how my ideas are either sound or flawed. And then when sound focus on how we can get a setup ready that can demonstrate/debunk said ideas.

You see JW? Our interests are actually aligned. It is just that I made a false start here and you can't seem to let go of that.

I am here to serve the interest of humanity JW. I would really love for your support on that.

And although you have gotten every right without the need for any explanation. I think you should reconsider your decision.

372
Logged in diaries / Re: The moving of topics wouth auther consent
« Last post by JW on February 26, 2024, 09:16:09 AM »
Hi branubie,

This is a privately owned site, we can do anything at anytime. I was going to do this earlier but the content of your posts are diary's. When other users try to engage you it gos over your head and you keep doing your dictations. when you are on the open forum your making content that does not fit. And are crowding the open forum. ALL the other users have proven themselves. You have not. when you post on the open forum we expect you to not do what your doing and crowding the main page. Sorry.

JW
373
Logged in diaries / The moving of topics wouth auther consent
« Last post by brandnewb on February 26, 2024, 07:58:13 AM »
especially in my case I would have respected some kind of heads up yes?
374
Wind / Re: Classical US multibladed metal wind rotor....?
« Last post by topspeed on February 26, 2024, 06:06:34 AM »
I have watched the video of Topspeed. It is a nice explanation of how such a windmill works. However, there is one substantial mistake. It is said that the vane is in parallel to the wind if the rotor turns out op the wind but this isn't correct. As the rotor has a certain eccentricity e and as the rotor has a certain thrust Ft, the rotor moment Mr = Ft * e. This rotor moment must be in balance with the vane moment Mv around the tower axis. The vane moment is the product of the force on the vane blade Fv and the vane radius rv at the aeodynamic centre of the vane blade. So Mv = Fv * rv. Fv is about linear to the angle of attack alfa in between the vane blade and the wind direction. You only get a certain Fv if the vane blade makes a certain angle alfa with the wind direction. So the vane blade is never in parallel to the wind direction for stationairy conditions. The angle alfa depends on the vane geometry and the wind speed. The higher the wind speed, the smaller the angle. The vane moment due to the aerodynamic force on the vane blade around the vane axis must also be in balance with the spring moment Ms around the vane axis.

This safety system is called the ecliptic safety system and more information about it is given in my public report KD 409. I have used a torsion spring around the vane axis because the spring moment of a torsion spring increases only a little for an increasing angle of rotation around the vane axis. The moment of a tension spring varies a lot because the distance of the heart of the spring and the heart of the vane axis is very dependent of the angle of rotation of the vane arm. I have chosen that the tower axis coincides with the vane axis because this simplifies the moment equations a lot.

Yes thanks Adriaan...it will be slightly at an angle...the tail vane. It cannot produce a force needed without it being slightly...like an aeroplane rudder... forced to right...if looked at against wind direction.
375
Coil winding / Re: How to determine the lmits of a coil / magnet configuration
« Last post by brandnewb on February 26, 2024, 05:56:38 AM »
And thank you JW for suggesting this powder fieldlines test.

It would have been a great option if I was able to hook up the variable frequency drive (which has a 3 phase output without a neutral (so only 3 wires)) to the stacked coil array. But when I try that the VFD goes directly into error mode.
I am guessing because it senses not enough of resistances in the load and then assumes a short of some kind.

This is because it is important to be able to see the interaction between the coil induced fields in different phases. I tried getting there but my current setup will not allow for it :(
But fear not though. Torque tests can tell us if the coils work properly or not.

{1}and of course I forgot to also state that if anyone can help me figure out how to connect a VFD to the test coils then I am all ears. It would be of immense help on how to test/demostrate the aimed performance (or lack there of) of stacked coil configurations.{/1}

{2}And although playing with powder fields is great as was thought to me at kindergarten before I was born (yeah we role a little different here on the wrong side of the pond :)) I have these sheets of plastic that can show fields in 2 dimensions. visualizing in 3d just means moving the sheet up and down and making a video of it for analysis after the fact.{/2}

{3}The biggest fear I have if we can get a VFD to play nice with stacked coils is that then the volt will be 230. Whether we use powder or this field reactive plastic sheet I think that this voltage is far too high to make it possible to also make assumptions of the fields when at 52 volts.
But at least it could signal early on the the design process if fields destructively interfere or not. I no longer think they will.
{/3}

I've been following your posts for sometime Branubie (if you spelled it like that it would be cool). you mentioned you would like to see a magnetic field. there's a way to do this its taught to all 6th graders in school.

Take your magnet set it on a wood table. put a piece of notebook paper over it (try to make it flat and level) then take some iron filings and sprinkle them on the paper. there you go, you will see the magnetic fieldlines.

JW             
376
Coil winding / Re: How to determine the lmits of a coil / magnet configuration
« Last post by brandnewb on February 26, 2024, 05:47:16 AM »
It's Ok JW,

I actually kind of like it how you are able to give a new spin to my avatar name from time to time. It signals me that you no longer believe I am an actual newb.

But please do trust that I have no credentials what so ever in this field yet.

Yet rest assured I will have once all is said and done.

Anyway I tried uploading the stacked coils image again for context but this "the path can not be empty" error is still preventing me from doing that :(

Given I make no secret of also posting elsewhere shall I just share a link to there? But it feels rather disrespectful to divert traffic from this great community to another. So that is why I have not done that yet.
377
Controls / Re: Noisy Inverters
« Last post by SparWeb on February 26, 2024, 12:50:26 AM »
I'm still in research mode but I am finding useful information.
Not all manufacturers publish a number, but some do, and some patters appear.

In the noise category, the SolarEdge is the quietest at 25dB which is like a computer fan.  That one also installs outdoors, and relies on convective cooling not a fan at all, therefore less things to fail.  The SolarEdge does not , however, do battery charging.  That rules it out for use with my wind turbine, but something I'll bear in mind if I decide to put solar panels on the roof of the house, not the garage.
378
Coil winding / Re: How to determine the lmits of a coil / magnet configuration
« Last post by JW on February 25, 2024, 10:37:49 PM »
test post
379
Coil winding / Re: How to determine the lmits of a coil / magnet configuration
« Last post by JW on February 25, 2024, 09:17:53 PM »
I've been following your posts for sometime Branubie (if you spelled it like that it would be cool). you mentioned you would like to see a magnetic field. there's a way to do this its taught to all 6th graders in school.

Take your magnet set it on a wood table. put a piece of notebook paper over it (try to make it flat and level) then take some iron filings and sprinkle them on the paper. there you go, you will see the magnetic fieldlines.

JW               
380
Wind / Re: Block diagram for our turbine
« Last post by kitestrings on February 25, 2024, 12:38:40 PM »
Yes, although I suspect it is focused on more mainstream, net metering, and PV w/battery back-up systems.  It's doubtful that someone would step in and work these one-off off-grid systems.... although Neilho and I have worked on a few come to think of it.
381
Wind / Re: Block diagram for our turbine
« Last post by Mary B on February 25, 2024, 11:51:07 AM »
Solar/wind install and repair is being offered at more and more schools... so people to repair it are out there
382
Wind / Re: Block diagram for our turbine
« Last post by kitestrings on February 25, 2024, 09:18:03 AM »
I can surely relate to being the "only repair man".  Lately we've been having some discussions about how we might plan for the times ahead where I can't do, or remember  ???, how to do this stuff.  An electrician would; step one: tear it out all out, right.

Regarding your usage, 8,000 kWh is pretty much in line with our average residential member/consumer.  There are no free lunches.  While we survive comfortably on probably half that amount, we also consume some 700+ gallons of LPG annually.  I bet on a levelized MMBtu perspective we're on par (I assume here that you are not heating electrically).

I follow the complexity of adding *net metering for you.  I probably wouldn't do it as a retrofit either.  More likely I would continue, as I think you have, with some more modest isolated tasks for the turbine.  What the Classic might better allow, is the option of fetching some sort of "opportunity" load diversion.  In our case we preheat DHW using a feature called "Waste-Not".  I think you may be familiar, but this allows you to prioritize battery charging, but then divert excess power relative to a charging threshold (bulk, float or equalize).

This said, I find the objectives are interestingly different with net metering, then with off-grid; and particularly with wind.  With traditional net metering (PV) we want to maximize our output, sending as much unused credit to the utility for banking (the 'battery' of net metering if you will).  The banked excess being monetized and used to reduce costs in less sunny times.  For off-grid, and with wind maintenance in mind, we want to fill the batteries and serve our coincident needs, but then shut down to save wear and tear.

*Here in VT net metering has gotten quite (unnecessarily IMO) complicated.  It started with a simple approach, allowing the billing meter to run backwards.  Now, there are two meters for most systems, and there are REC and siting adjusters to the production.  There are also set up fees and "non-bypassible" charges (monthly and efficiency utility) that must be paid in all cases.
383
Coil winding / Re: How to determine the lmits of a coil / magnet configuration
« Last post by brandnewb on February 25, 2024, 03:14:33 AM »
I blundered again guys :(

While stacking coils, I failed to also take into account that opposite fields cancel out. So while some coils compound it are others that cancel out.

So if a factor is indeed the interaction between the coils and the magnets then I do not dare to go stacking.

If it is only about reaching a voltage then I would rather stack coils as it is easer to get there then.

{1}and now i think it is not a problem again :(. We will see with the upcoming torque tests. might take a while though as I have to wait for the steel{/1}
384
Coil winding / Re: How to determine the lmits of a coil / magnet configuration
« Last post by JW on February 25, 2024, 02:54:01 AM »
While were at it lets do those upgrades you were talking about. PM me if there is any sensitive info to this.
385
Coil winding / Re: How to determine the lmits of a coil / magnet configuration
« Last post by JW on February 25, 2024, 02:41:39 AM »
Yes your right it is 8+something. For some reason I cant find the cPanel link.
386
Coil winding / Re: How to determine the lmits of a coil / magnet configuration
« Last post by TechAdmin on February 24, 2024, 09:39:53 PM »
Host issue, more than likely updated PHP version without telling us and broke several things (there's more which I won't explain here). @JW please go to cPanel and change PHP version to PHP 7.4, it's most likely set to 8+ as of now.
387
Controls / Re: Noisy Inverters
« Last post by bigrockcandymountain on February 24, 2024, 06:42:57 PM »
How big a grid tie solar are you planning?

My off grid magnum inverter buzzes a bit.  It only gets noisy when the fan runs.  It's not unpleasant either, just a fan.  Comparable to a modern fridge or freezer i would think. 

Fyi i see you are looking at midnite classics.  They are somewhat noisy when the cooling fan kicks on too.  Ours is right below our bedroom and you know when it is making power.  It's not a bother, you can just hear it. 

I still can't help you on grid tie inverters.  I have an 8kw tentatively planned for my mom's house.  I think the fronius primo was my pick last i looked.  I think outback hybrid inverters would be my first instinct for grid / batteries.  I don't know the specs or competitors though. 
388
Controls / Re: Noisy Inverters
« Last post by DamonHD on February 24, 2024, 04:01:12 PM »
I think that breakfast among my herd of four inverters would be OK.  Probably no louder than the fridge, but again, I've not sat with them at the right/wrong times!

Rgds

Damon
389
Wind / Re: Block diagram for our turbine
« Last post by SparWeb on February 24, 2024, 03:05:13 PM »
I'm finding it difficult or near impossible to incorporate the wind turbine into the grid-tie design, unless it's absolutely stand-alone by itself and doesn't interact with the house in any way.  That precludes any self-consumption of WT electricity.

There are ways to re-arrange it, but it would require numerous trenches dug across the yard.  The layout is currently radial from the utility pole.  A system that prioritizes self-consumption must permit the grid-tie inverter to manage the load delivered to the grid and used by the consumers.  Pretty much impossible if the grid-tie inverter is on a sub-panel of a branch not connected to the source producing energy.

Oh, and getting back to why I mentioned the Classic - if the WT is purely for export it had better be optimized by MPPT. 
390
Wind / Re: Block diagram for our turbine
« Last post by SparWeb on February 24, 2024, 02:54:38 PM »
Quote
more than you asked for.
Sure, every system that evolves long enough develops prehensile things like gall bladders and wisdom teeth.

I was pretty sure you operated off-grid, but wondered if there was occasional support from an existing supply.

Thanks for the extra detail.

My house is already on grid, so I'm looking at an existing pump, stove, heating and other things that pull many thousands of kW each.  And it's trivially easy to turn them all on at the same time.  Replacing them all would be very invasive surgery.  While I could save energy that way, I also expect such changes would not increase the value of the house, nor have anything but a negative effect on reliability or ease of repair.  For all of the modifications I've already done, I'm the only repair man.  I've whittled our consumption down to less than 8000 kWhr per year.  Probably terrible to an off-gridder like you.

These considerations make choosing a grid-tie inverter pretty complicated.
391
Controls / Re: Noisy Inverters
« Last post by SparWeb on February 24, 2024, 02:16:01 PM »
I found that SolarEdge inverters 6kW or less have <25 dB noise.  Exactly as Mary said, it's because they don't need a cooling fan.
SolarEdge isn't exactly what I'm looking for, because they don't support batteries, but there's hope, so I'll keep looking.
392
Controls / Re: Noisy Inverters
« Last post by SparWeb on February 24, 2024, 02:14:20 PM »
Quote
I have not sat next to them at peak generation

Imagine sitting next to them while eating breakfast.  That's basically where I'd put such an inverter, unless I remodel the kitchen too.
393
Controls / Re: Noisy Inverters
« Last post by Mary B on February 24, 2024, 10:45:02 AM »
For a long time I had an old Xantrex SW4024 inverter, which was a great workhorse inverter until mice built a nest in it, and it had to be scrapped.  It worked well, but it was loud.  Immediately after installing it in my "battery shed" and switching it on, I thought, "well that's never going in the house".  Louder than a clothes dryer.

Fast-forward a couple of decades and I'm shopping for another inverter, which I would install in the house if it's quiet.  But I can't find one.  All this solid-state switching power supplies replacing coils of copper, but it's still just as noisy.  If an inverter has any noise rating at all (some don't) it's pretty loud, like 60dB.  That's actually quite loud, especially for a noise that is constantly humming away.  The layout of my house puts the systems (electrical, heat, water etc.) in the center and the rooms radiate outward.  That doesn't allow the inverter to be installed far away from bedrooms, the dining room, or the living room. 

Outback doesn't give any noise data, but the installation manual for the Radian says this, "Avoid large air gaps behind the Radian inverter/charger and its mounting plate. These can result in louder mechanical noise during heavy inverting or charging."  LOUDER?

Sunny Boy is 45 dB
SRNE is 60dB
Fronius is "<65dB"

These are all about as loud, or louder, than a clothes dryer.  I can choose to close the door of my laundry room, but the electrical panel, where I would locate an inverter, is not isolated like that.

The Sunny Boy is the quietest I have found.  Can anyone report their experience of the noise emitted by a SB inverter when it's inverting heavy loads?
Another solution is to use string inverters like Enphase, but that limits my options drastically. 

Does anyone know of a quiet grid-tie inverter?

Noise generation in newer units is going to be from the fans... and from using non-potted transformers that vibrate(and fail faster! Built in obsolescence!). Not much you can do for the first... the second you could get transformer varnish and dribble it in... but it won't reach in very well.
394
Wind / Re: Block diagram for our turbine
« Last post by kitestrings on February 24, 2024, 09:17:29 AM »
Nope.  We're off-grid.

I didn't show our PV (3.2 kW) system or any of the end-use side of things in the above diagram.  We have the two Classics for the turbine, and we have an older Outback MX60 that contributes the solar to the same battery bank.  For AC loads we have just an Outback VFX 3648 (48VDC, 3.6 kW, 120VAC), and our Onan (4.5 kW) for back-up.  I'd always thought that we'd add a second OB for 240VAC, but it just never seemed necessary, or worth the effort.

I suspect a connection to the grid would just be a limitation of the inverter used.

Here's where our system is a little weird -

We started with a very modest 12VDC system (circa 1985).  When we transitioned 48V we kept much of the existing 12V lighting.  I added a 60A, 12VDC breaker panel (Square D breakers are rated to 24VDC).  So, we have a 12V tap with a Solar Converter equalizer.

Our water system is a 24V Sunpump submersible to a cistern, then a 48V vintage F E Myers piston pump for pressurization.

We also have two small step-down converters: one 48/12VDC for the fridge, and one 48/24V that supplies our freezer and submersible.

I'm by no means suggesting anyone else should adopt this approach.  As I think you know though, things evolve differently over time than they might otherwise if one started from scratch with all future objectives known, or better predicted, and without the financial and resource constraints most of us start out with -

Sorry, more than you asked for.  Let me know if you have any questions about the Classic's.  I'd say they have worked well for us.

Best, ~ks

395
Coil winding / Re: How to determine the lmits of a coil / magnet configuration
« Last post by JW on February 24, 2024, 09:02:42 AM »
 were all having this issue currently. were getting ready to work it.

In the meantime we have a workaround.

ANY REMOTELY HOSTED IMAGE can be inserted in to you're post. This includes any previous images upload to the FL site. for now we can not upload.
396
Logged in diaries / Re: VAWT backyard experiements
« Last post by MattM on February 24, 2024, 08:34:15 AM »
A uniform pattern would be good.  Do you have something to use as a template?

May start with minor holes centerline.  But one vertically in the middle.  If any air is stagant anywhere, its going to be there.  Air will work itself from center to path of least total resistance.

How big of holes are you thinking?  Air going through holes can generate noise.  I was thinking around 10 mm could be quite noisy at a high pitch once air gets to above 30 mph.  Storm sirens use 25mm-ish or better holes and spin to generate air velocity above 100 mph, so you shouldn't ever hit that.  One line vertically down the center then new lines of holes offset 60 degree angles to one another.  Don't need to do the entire cup.  Three rows is pretty significant leakage.  Too much air leakage would not be the goal, so do not get too crazy with them.  If you do over due it you can simply add a liner (duct tape to the rescue) to the leading edge of the cup to patch over them.  The sides of your cup will direct the air to these holes.

Oops, saw the second idea.  I like your second idea better.  Cutting holes or lines are the options.  The holes are fast to cut one but could be significant time doing rows.  But horizontal cuts with a table saw or circular saw should be faster.
397
Coil winding / Re: How to determine the lmits of a coil / magnet configuration
« Last post by brandnewb on February 24, 2024, 07:40:23 AM »
I am so sorry gang and JW. I can no longer insert images "the path can not be empty is the error message"

But I assume that the back end logs all errors yes? whether client or server side.
398
Coil winding / Re: How to determine the lmits of a coil / magnet configuration
« Last post by brandnewb on February 24, 2024, 07:36:21 AM »
ugg!!

I made the mistake to just keep winding before I checked if the shape actually fits the template or not ;(

30 winds at 1mm diam. each coil times 6 of them stacked

But at least this tells me we have got an incredible amount of space left to either compress the coils more narrow or fill it up with a heat dissipation agent like this CU 150um iron powder (I think the CU means non electro conductive due to some coating the particles have gotten)

I am waiting for more steel, to serve as back plating, to arrive as my results without it seem to be subpar :(
399
Coil winding / Re: How to determine the lmits of a coil / magnet configuration
« Last post by brandnewb on February 24, 2024, 07:34:18 AM »
I have a washing machine currently on sale through a second hand market channel.

In case the final offer is not convincing then I will rip apart this machine. carefully though ;)
400
Controls / Re: Noisy Inverters
« Last post by DamonHD on February 24, 2024, 04:04:39 AM »
I have now relatively old Sunny Boys (1100s and a 1200) more than a decade old, in my loft.

I have not sat next to them at peak generation but I can't say that I've noticed any significant noise from them at all.

Rgds

Damon
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