I made a set of the normal ZUB-WOOFER pvc pipe blades. I've also made a set of basicly the same blades but with the foam pipe.
I tested both in the wind tunnel on my 8" duel rotor genny. Both blade sets did 30 volts at 11 mph no load. I havn't done the loaded test yet.
I wanted to test the stringth diferance between these 2 plastic pipe blade. So I mounted them horizontily and added weight to the tip. I used a 5lb brick.
The standard PVC pipe blade is abou 1/8" thick. The foam pipe is 5/16" thick.
The skin wall on the foam pipe is less than 1/32" thick with foam between the iner and outer walls. The foam pipe is very strong but at the same time very light.
I'll take a few pictures.
Jerry