Author Topic: More TLG, ECM testing  (Read 1735 times)

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Jerry

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More TLG, ECM testing
« on: September 19, 2009, 03:19:09 AM »
Yesterdays test was done with these mods to the ECM.


Each phase seperated. Each phase hase 6 coils. These were seperated into 2 sets of  3 coils each.


These 3 coil sets were then perelelled. I ended up then with 3 phases modid this way. Then each phase group had its own fullwave bridge. Then the DC outputs of the bridges were perelelled.


First blade was the 55" TLG Boast buster 3 blade. Here are the #s.


   5  mph     0  watts

  10  mph     0  watts

  15  mph  58.71 watts

  20  mph  81.06 watts

  25  mph 127.06 watts

  30  mph 165.50 watts


I tested the TLG 2 blade Cyclone and got the same #s as the 3 blade Boast Buster.


Next A set of 48" Plastic "Jerry Blades"


   5  mph     12.6 watts

  10  mph     52   watts

  15  mph    82.9  watts

  20  mph   177.48 watts

  25  mph   222.24 watts

  30  mph   244.83 watts


Again these #s may be scewed do to the cab over wind of the truck. However It was a very calm day and both blade sets were tested the same way within 15 minutes of each other.


Todays test was done with this mod to the ECM. Stock star was seperated. Each phase hase 6 coils. The 6 coils stock are wired in sires.  I left them wired sires but seperated the 3 phases. 6 wires coming out of the motor can. 2 for each stock phase.


Each phase was wired to its own full wave bridge then the bridge dc outputs were perelelled. This is twice the voltage output as the above scheem.


Again the #s for the TLG Boast Busters and this is also a 12 volt test.


  Boast Busters.

  5  mph          0  watts

 12  mph      12.37  watts cutin

 15  mph      24.88  watts

 20  mph      62.80  watts

 25  mph      95.18  watts

 30  mph        103  watts


Since the Boast Busters are a 55" diameter blade I dicided to extend the "Jerry Blades" to 55" diameter also.


I figured the motor wiring configuration would cause more stall, operate at at lower rpm and it would be best to compair these 2 blades at the same diameter.


  55"  Jerry blade #s.


   5  mph       0 watts

  10  mph    25.4 watts

  15  mph   38.17 watts

  20  mph  103.55 watts

  25  mph    117  watts

  30  mph  128.92 watts


Looks like the top wiring scheem is the best I've found so far for the ECM for 12 volt use.


Next testing will be on the Wind Blue GM alternator with it in the stock star wiring mode with the TLGs VSs the Jerry rigged wiring  mode with these Jerry blades.


Aint this fun?


                    Jerry

« Last Edit: September 19, 2009, 03:19:09 AM by (unknown) »

ghurd

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Re: More TLG, ECM testing
« Reply #1 on: September 19, 2009, 08:42:05 AM »
The ECM is a 1HP?

G-
« Last Edit: September 19, 2009, 08:42:05 AM by ghurd »
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Jerry

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Re: More TLG, ECM testing
« Reply #2 on: September 19, 2009, 09:23:41 AM »
Woops, sorry G yes its a 1 hp. The 3/4 hp ECM seems the be the same unit as the 1 hp also.


                          Jerry

« Last Edit: September 19, 2009, 09:23:41 AM by Jerry »

birdhouse

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Re: More TLG, ECM testing
« Reply #3 on: September 20, 2009, 03:35:55 PM »
jerry-

this is wonderful!

you spend so much time and energy to prove what works and doesn't work.  your passion for small wind power is truly amazing!


thank you!


ps- i'm gonna have to bring my fanuc motor down to you for suggestions.

« Last Edit: September 20, 2009, 03:35:55 PM by birdhouse »