Hi again folks, since my last post i read over and over what FLUX mention and was glad i did and not commit myself to the expence of building a new and bigger alternator. I'm happy to report that with some alterations my gemmy is now performing (at least better) Tweeked the air-gap it's at it'a max. remove 18 ins from tail boom and installed a 8ft diam blade, it spins much faster and it's very quiet and for the very first time i've seen the batteries bubbling, but i'm still puzzle as i'm still only seeing 4 to 5 amps maybe the amp meter is not reading true
here are some pics of it in the air (was unable to get a camera when the genny was down) Thanks again Flux and all others who helped
Jason