Author Topic: axial generator with lamination core  (Read 220593 times)

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mbouwer

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Re: axial generator with lamination core
« Reply #957 on: April 05, 2025, 04:29:29 AM »


We liked the design and that was the motivation to make a working model of it.
It was a temporary setup because the idea arose that we wanted to continue with direct drive.

mbouwer

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Re: axial generator with lamination core
« Reply #958 on: April 09, 2025, 03:56:48 AM »
In Windpower Monthly I read about the new 7 Mw from Enercon with a divisible direct drive generator.


kitestrings

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Re: axial generator with lamination core
« Reply #959 on: April 09, 2025, 08:56:55 AM »
Kind of like this one ;>]

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mbouwer

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Re: axial generator with lamination core
« Reply #960 on: April 11, 2025, 03:19:59 AM »
Kitestrings,

You mount the coils separated in the stator.
Can you tell what advantages you have experienced so far.


kitestrings

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Re: axial generator with lamination core
« Reply #961 on: April 11, 2025, 12:19:01 PM »
Normally with a dual-rotor axial the alternator has to be jacked apart to remove the stator.
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With the stock designs, this means the turbine has to come down.  It is may not be an issue with a small, say 10'ter, but with a heavier machine it is IMO.  Ours is a 4.6m (15’) diameter rotor and it weighs about 180 kg (400#).

With a removable stator the rotors can be mounted to the hub, magnets gapped, and the magnet rotor/hub assy. positioned on the spindle; then the stator goes in.  During disassembly, the blades are removed, then the stator.  The remainder of the alternator, being the magnet rotors and hub can be lower to the ground leaving the yaw assembly, tail-boom, hinge, vane all up top.
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The motivation is to have better serviceability, perhaps better cooling, longevity etc.  And I suppose, if you had a serious rub, or were to repeat the design the stator can be replicated in whole, or parts using the same mold.
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There also are no electrical connections that are imbedded in the stator, as with most cast designs.
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I think if I were to do it again, I might consider reducing it to maybe three or four sections.

Best, ~ks


mbouwer

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Re: axial generator with lamination core
« Reply #962 on: April 18, 2025, 04:49:35 AM »
Most diy builders dread getting a heavy turbine high up on a mast.
How about a model of a telescopic tower like Esteyco's Elican.


mbouwer

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Re: axial generator with lamination core
« Reply #963 on: April 20, 2025, 04:33:31 AM »
Maybe it is a possibility with undisturbed wind flow if the mast does not have to be very high and the weight of the main shaft, the generator, the yaw gear and the blades can be limited.




mbouwer

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Re: axial generator with lamination core
« Reply #964 on: April 28, 2025, 03:33:14 AM »
A tilting mast, possibly with counterweight, is easier.