Author Topic: Bicycle lighting  (Read 1667 times)

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BT Humble

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Bicycle lighting
« on: June 20, 2006, 08:37:54 AM »
Well, seeing as how we're only 3 days away from the shortest day down here, my 10km each way bicycle commute is spending a lot of time in the dark.


Battery-powered lights and rechargeable batteries are cheap and effective, but 2 things about them get my goat:  having to use 3 switches to turn the system on (headlight & front/rear LED flashers), and having to dismantle each light to recharge the batteries.  Dynamo lights don't have those disadvantages, but they (or at least the inexpensive ones) don't work while you're stationary, say at a traffic light.


Anyhoo, to make along story short I've constucted a small box that contains 5 x AAA rechargeable batteries, and a simple charge control & LED flasher circuit.  


The power input is supplied by a hub dynamo, which cost the outrageous sum of $10.  I was able to dismantle a spare front wheel I had lying around, and by using a slightly different lacing pattern the spokes were the correct length.  I've soldered a short length of cable with a DC power plug to the output terminals so that I can still remove the wheel to fix flats, or if the system needs a supplementary charge using a plugpack.



The control box bolts onto the mounting posts for the second water bottle, on the seat tube just above the pedals.  Using AAA batteries provides 30 minutes worth of lighting without any further charging, and makes the whole unit quite unobtrusively small:



The box has a switch to let me select Off/Charge/Charge+Lights.  It also has an LED to indicate when the batteries are fully charged.



Performance wise, I took it on its maiden voyage at 06:50 this morning.  I'd given the batteries a half-charge the night before, and the lights died at the halfway point.  After a bit of examination it turned out that one of the wires has come loose from the dynamo.  I fixed that for the ride home, and after 30 minutes on the move the lights kept running for 5 minutes after the trip was over.  With a bit of luck my battery recharging days are over (for bike lights, at least.)


BTH

« Last Edit: June 20, 2006, 08:37:54 AM by (unknown) »

ghurd

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Re: Bicycle lighting
« Reply #1 on: June 20, 2006, 07:15:51 AM »
Very nice!


Is there a tiny 6V solar panel in the future plans? ;)

G-

« Last Edit: June 20, 2006, 07:15:51 AM by ghurd »
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BT Humble

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Re: Bicycle lighting
« Reply #2 on: June 20, 2006, 03:20:24 PM »


Very nice!

Is there a tiny 6V solar panel in the future plans? ;)


There's not much point in going solar - I'm riding in the dark/twilight, and it's parked inside a building all day. ;-)


BTH

« Last Edit: June 20, 2006, 03:20:24 PM by BT Humble »

hiker

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Re: Bicycle lighting
« Reply #3 on: June 20, 2006, 11:18:44 PM »
back in the 80s i bought a bike gen--it worked off of batteries also..

when stopped the batts would take over..didnt charge the batts thou..

should still be able to buy one..forgot the brand name..
« Last Edit: June 20, 2006, 11:18:44 PM by hiker »
WILD in ALASKA

BT Humble

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Re: Bicycle lighting
« Reply #4 on: June 21, 2006, 06:12:35 AM »
Where's the fun in that?  You've gotta BUILD it, man! ;-)


BTH

« Last Edit: June 21, 2006, 06:12:35 AM by BT Humble »

gotwind

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Re: Bicycle lighting
« Reply #5 on: June 21, 2006, 08:36:45 AM »
Have you seen my website BT Humble? - plenty of dynamo hubs on there.

I use them as wind generators, but have moved on to bigger and better things now - Ametek motors.

Take a look.

http://www.gotwind.org/Projects.htm
« Last Edit: June 21, 2006, 08:36:45 AM by gotwind »

BT Humble

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Re: Bicycle lighting
« Reply #6 on: June 21, 2006, 03:54:34 PM »
That's very impressive! (particularly the amount of effort you've obviously put into your web pages).


Tell me, is the Sturmey-Archer hub very "coggy" to turn?  The one I'm using is a sheap Chinese unit, and it's so stiff that I can't turn the spindle in it by hand.


(What I mean is, if I'm holding the unit in my hands I need a spanner to turn the spindle, I can't get a strong enough grip on the shaft).


BTH

« Last Edit: June 21, 2006, 03:54:34 PM by BT Humble »

elvin1949

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Re: Bicycle lighting
« Reply #7 on: June 22, 2006, 12:24:41 AM »
Hiker

 I don't remember the name but Sears sold them i think.

later

elvin
« Last Edit: June 22, 2006, 12:24:41 AM by elvin1949 »