Z-
No sure you're still following this thread, but..
The Pare down the system, there's a program that can be had for near free and a small device that is pretty cheap to find too.
First: Program, out on the web there is a program called XPlite, just google it, download it and give that a try.
Our company uses it to dump the 100% garbage built in XP, which also makes it safer and harder to hack, before sending the laptops out into the world. Its a stable program, been around for a few years now, if it's what you like it can be purchased, which gives even more abilites plus support.
I don't own stock in this company(wish I did), just know how well it works and have two IBM 380Zs running the 98lite on 64mb CFs which includes a wired PCMICA nic. sitting 3 feet behind me.
The cards were in the trash pile
)
Other item is pretty easy to find for around 12USD, turns the old CF cards in HDs.
Once your XP is pared down to size, use the CF, load your XP onto it and off you go.
THIS is what our company is doing with the older Dell SF desktops that are in our Cafe's for lunch time surfing.
Less heat, no HD to fail and makes ghosting them out 100x easier.
Hope this helps;
Bruce S