By the sounds of things, your mppt doesn't make the best of the wattage you already have.
The panels you listed that you already have produce 890 watts max. A 500 watt mppt can only handle slightly over half the voltage you can produce. Your charge controller can only handle 240 watts at 12 V.
I guess I don't really understand why you are wanting to go from 12 volt to 24 volt. Changing the PV voltage won't make your array smaller - as amperage output will be half what it used to be. Your total power will be the same.
The only way you can reduce the array size and still get the same amount of power is to get a more efficient panel.
The Sanyo HIP 200BA3 appear to be a 48 volt panel.
It's your money, but personally I would invest in a mppt and charge controller that could handle all the power I could potentially produce before I upgraded the panels.
By the way, what are you planning to do with the 12 volt panels?