You do know that to be eccentric, there are 2 requirements:
- you are nuts
- you are very wealthy.
Can't look into your wallet, so I'll give you the benefit of the doubt :-)
Firstly, what kind of multimeter are you using; does it give RMS readings? Usually only the case with the more expensive ones. If not, when you have an AC wave that is not a sine (square, triangular, intermediate) you will get different readings from true RMS reading.
But I think the real problem here is, that you have wired all your coils in series, thus your high voltage. However, this means that internal resistance of each coil is also in series, thus giving a high total resistance of your stator. Now, when you externally short the wires, this high internal resistance of your coils prevents you from generating much current, thus few watts, thus little loading (you don't feel much resistance when coils are shorted.
Being excentric doesn't exempt you from the laws of physics...
BTW, you can simulate this if you have a 'normal', good working stator/genny: put a resistance between your shortcut, and turn the genny; the larger your resistance is (more ohms), the less effect the short will have on the load you feel when turning the genny. An extreme case would be an infinite resistance; that would be open load to your genny, so it turns very easily.
It's just a quick simulation of what a bad stator would feel like.
Apparently, you've had good results with your old genny; if it's just quick power that you want, I'd copy either your old design or another proven design (Dans, Hugh P., etc.)
Good luck,
Peter,
The Netherlands.
(who just realizes he invented something new: a short circuit with infite resistance...'.