OK, I cut my PVC blades very simply, by ripping them down the middle with the table saw (so every length of pipe yields 2 blades with minimum waste). Then, as I was putting them on the rotor of the Ametek, I started thinking about what the alignment out to be. I came up with 3 trains of thought, but couldn't decide which one was best.
- Neutral -- flat side of the half-circle parallel to the ground (looking from the edge of the blade toward the rotor, with the blade parallel to the ground). Average lift, no drag. Closest to an airplane's wings while sitting on the ground.
- positive lift -- flat side of the half-circle rotated counterclockwise. More lift (unless you rotate too much, at which point the wing will stall), no drag. Closest to an airplane's wings while yawing during a climb or takeoff
- negative lift -- flat side of the half-circle rotated clockwise. Less lift, more drag. Closest to an airplane's wings while yawing during a decent, but closer to the design of a cup anemometer.
I'm also considering filling in the half-circle with some kind of foam so that the half-pipe is closer to an actual airfoil without doing any real carving.
Any thoughts on the matter?