A work in progress,
For some time now a simple DIY single rotor axial flux alternator that is achievable without the use of a lathe has always been my goal. A tough challenge.
Utilising a low cost £5 ($8) steel Pie/cake dish, a circular hand sawn disc of MDF (fibre board), copper wire and a bicycle wheel hub, it is becoming a reality

There are a few things that need addressing, but it should couple well with PVC blades of 1 meter (3' 3") in diameter, I am predicting around 60 watts or so at 20 m.p.h.
Alternator cost - £30 approx ($40)

The dish shape encapsulates the stator nicely to protect from weather somewhat.

Pretty standard 6 coil, 8 magnet setup, I may change this to triangular shaped coils and rectangular mags resined in.
