Damon;
Cats:-) nice animals, trainable even. Ours knocks on the door to be let in :-D hunts squirrels to let us know they're "on-the-job:.
Using the car fan; if you get the ones with a squirrel fan ( nice lead in huh:-O) you can use it's mountings to add taller Vawt blades. This has been done a bunch, here and in Mother-Earth-New mags.
The output that G- remeined me of, is where you'll need to watch. The 12V ones will be lower than the 12V needed but they should also have a good current level where they can be useable.
You can make taller blades out of most anything, small buckets come to mind, There was/is a video of one in the files that shows how well buckets do.
Poster of that file;> forgive the memory loss but chime in here if you will with a link to it :-))
Charge controller? should be more than a few around here, could even use a simple LM317 circuit to limit output. It's input is wide enough .
Most parts can be had mostly for free ( fan, buckets, and such) elecrtonics , you might have to dig into old TVs , monitors and stuff .
With all that you've done already; you should have no problem with this other stuff
Best of all the hunt and build is pretty free and so much fun!! plus you'll be doing your part to help one less thing to go into the rubbish.
Cheers and have fun!
Bruce S